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Aprilia Pegaso 655 Motorcycle Workshop Service Repair Manual 1995 Onwards (EN-DE)

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 655 Model Variant: All Styles Applicable Years: 1995 Onwards Codes Engine Code Family: Rotax 655cc Single Cylinder 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) owners and experienced motorcycle mechanics. Competitive Analysis Manual Quality Claim: Same quality and detail as dealer-used manuals. Key Features Instruction Format: Step-by-step instructions with numbered steps and detailed illustrations. Visual Aids: Hundreds of photos, drawings, and detailed illustrations, including enlarged inset views for parts examination. Navigability: Numbered table of contents for quick information retrieval. Cost Effectiveness: Inexpensive way to keep the vehicle working properly. Value Proposition: Ensures responsible purchasing with instant download and accurate description. 📋 Manual Details Coverage Areas Covered Languages: English, German Page Count Estimated Page Count: High (typical for workshop manuals, exact number not specified but implied to be comprehensive) Manual Type Manual Type: Workshop Service Repair Manual Format Digital Format: PDF Delivery Delivery Method: Instant Download Link 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Engine Coolant, Engine Control System, Cooling System, Cooling Fan System, Ignition System, Lubrication System, Fuel System (as inferred from tags and typical manual scope) Drivetrain Systems: Drive Shaft, Drive Belt, Clutch Unit, Clutch System, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Output Shaft Assy, Input Shaft Assy (as inferred from tags and typical manual scope) Chassis Systems: Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Steering System, Suspension System (Front/Rear), Wheel and Tire System, Rear Wheel Alignment (as inferred from tags and typical manual scope) Electrical Systems: Charging System, Electrical System Diagnosis, Wiring Diagrams, Wire Harness Repair, Lighting System, Horn, Starter System, Combination Meter, Instrument Panel, Power Window Control System (if applicable to models), Power Mirror Control System (if applicable to models), Power Door Lock Control System (if applicable to models) Body And Frame: Body Repair, Frame Repair (as inferred from tags and typical manual scope), Panels, Fairings, Seat (as inferred from tags and typical manual scope) Emission And Safety: Emission Control Systems, Supplemental Restraint System (SRS - Airbag System components like Passenger Air Bag Assy, Side Air Bag Sensor Assy, etc. if applicable to later models), Seat Belt, Seat Belt Warning System, Parking Brake System (as inferred from tags and typical manual scope) Procedures Included Maintenance Procedures: Routine Maintenance, Scheduled Service, Fluid Changes (Oil, Coolant, Brake Fluid), Filter Replacement, Lubrication, Tire Pressure Checks, Chain Adjustment (if applicable) Diagnostic Procedures: Troubleshooting Guides, Symptom-Based Diagnostics, Electrical System Troubleshooting, Component Testing Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Includes engine rebuilds, transmission overhauls, brake caliper servicing, suspension component replacement, electrical component repair, and body panel repair. Technical Specifications: Detailed specifications for all components, including torque values, clearances, fluid capacities, and electrical parameters. Technical Depth Depth Of Coverage: Comprehensive (Covers complete disassembly, repair, and reassembly of the motorcycle. Suitable for both DIY enthusiasts and professional mechanics.) Manual Scope Scope Statement: This manual provides detailed instructions for all service and repair procedures, guiding the user through every step with illustrations and diagrams. 📊 Manual Specifications File Format File Format Details: PDF, DRM-free, fully printable, searchable text (implied by product description for ease of use). Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) Data Integrity Completeness And Integrity: 100% Complete and Intact, no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type: Single Cylinder, 4-Stroke (typical for Pegaso models) Engine Displacement: 655cc (As indicated by model name) Engine Family: Rotax (Commonly used in Aprilia models of this era) Performance Horsepower: Variable by specific model year and tuning, but typically in the 40-50 HP range for this engine size. Torque: Good low-to-mid-range torque characteristics expected from a single-cylinder engine of this displacement. Fuel System Fuel Delivery: Carburetor or Fuel Injection (depending on specific model year, but likely carbureted for early 1995 models, potentially FI later). Engine Mechanical Valve Train: OHC (Overhead Camshaft) likely, with 2 or 4 valves per cylinder. Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Manual (Primary) Number Of Gears: Typically 5 or 6-speed sequential. Features Transmission Components Covered: Clutch Unit, Clutch System, Clutch Master Cylinder, Clutch Release Cylinder, Manual Transaxle Assy, Input/Output Shafts. 📐 Dimensions Exterior Vehicle Type: Dual-Sport / Adventure Motorcycle Weights Dry Weight: Typically around 170-190 kg (375-420 lbs) for this class of motorcycle. 🛡️ Safety Features Active Features Braking System Front: Disc Brake (typically twin discs for performance). Braking System Rear: Disc Brake. Passive Features Crash Protection: Frame structure, body panels providing basic protection. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation (speedometer, tachometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems expected. Driver Assistance Rider Aids: None expected beyond standard mechanical systems. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically...
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Aprilia Pegaso 655 Motorcycle Workshop Service Repair Manual 1995 Onwards (EN-DE)
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 655
Model Variant:
All Styles
Applicable Years:
1995 Onwards
Codes
Engine Code Family:
Rotax 655cc Single Cylinder
👋 Introduction
Market Position
Target Audience:
Do-it-yourself (DIY) owners and experienced motorcycle mechanics.
Competitive Analysis
Manual Quality Claim:
Same quality and detail as dealer-used manuals.
Key Features
Instruction Format:
Step-by-step instructions with numbered steps and detailed illustrations.
Visual Aids:
Hundreds of photos, drawings, and detailed illustrations, including enlarged inset views for parts examination.
Navigability:
Numbered table of contents for quick information retrieval.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly.
Value Proposition:
Ensures responsible purchasing with instant download and accurate description.
📋 Manual Details
Coverage Areas
Covered Languages:
English, German
Page Count
Estimated Page Count:
High (typical for workshop manuals, exact number not specified but implied to be comprehensive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Format
Digital Format:
PDF
Delivery
Delivery Method:
Instant Download Link
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Engine Coolant, Engine Control System, Cooling System, Cooling Fan System, Ignition System, Lubrication System, Fuel System (as inferred from tags and typical manual scope)
Drivetrain Systems:
Drive Shaft, Drive Belt, Clutch Unit, Clutch System, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Output Shaft Assy, Input Shaft Assy (as inferred from tags and typical manual scope)
Chassis Systems:
Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Steering System, Suspension System (Front/Rear), Wheel and Tire System, Rear Wheel Alignment (as inferred from tags and typical manual scope)
Electrical Systems:
Charging System, Electrical System Diagnosis, Wiring Diagrams, Wire Harness Repair, Lighting System, Horn, Starter System, Combination Meter, Instrument Panel, Power Window Control System (if applicable to models), Power Mirror Control System (if applicable to models), Power Door Lock Control System (if applicable to models)
Body And Frame:
Body Repair, Frame Repair (as inferred from tags and typical manual scope), Panels, Fairings, Seat (as inferred from tags and typical manual scope)
Emission And Safety:
Emission Control Systems, Supplemental Restraint System (SRS - Airbag System components like Passenger Air Bag Assy, Side Air Bag Sensor Assy, etc. if applicable to later models), Seat Belt, Seat Belt Warning System, Parking Brake System (as inferred from tags and typical manual scope)
Procedures Included
Maintenance Procedures:
Routine Maintenance, Scheduled Service, Fluid Changes (Oil, Coolant, Brake Fluid), Filter Replacement, Lubrication, Tire Pressure Checks, Chain Adjustment (if applicable)
Diagnostic Procedures:
Troubleshooting Guides, Symptom-Based Diagnostics, Electrical System Troubleshooting, Component Testing
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly. Includes engine rebuilds, transmission overhauls, brake caliper servicing, suspension component replacement, electrical component repair, and body panel repair.
Technical Specifications:
Detailed specifications for all components, including torque values, clearances, fluid capacities, and electrical parameters.
Technical Depth
Depth Of Coverage:
Comprehensive (Covers complete disassembly, repair, and reassembly of the motorcycle. Suitable for both DIY enthusiasts and professional mechanics.)
Manual Scope
Scope Statement:
This manual provides detailed instructions for all service and repair procedures, guiding the user through every step with illustrations and diagrams.
📊 Manual Specifications
File Format
File Format Details:
PDF, DRM-free, fully printable, searchable text (implied by product description for ease of use).
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
Data Integrity
Completeness And Integrity:
100% Complete and Intact, no missing or corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single Cylinder, 4-Stroke (typical for Pegaso models)
Engine Displacement:
655cc (As indicated by model name)
Engine Family:
Rotax (Commonly used in Aprilia models of this era)
Performance
Horsepower:
Variable by specific model year and tuning, but typically in the 40-50 HP range for this engine size.
Torque:
Good low-to-mid-range torque characteristics expected from a single-cylinder engine of this displacement.
Fuel System
Fuel Delivery:
Carburetor or Fuel Injection (depending on specific model year, but likely carbureted for early 1995 models, potentially FI later).
Engine Mechanical
Valve Train:
OHC (Overhead Camshaft) likely, with 2 or 4 valves per cylinder.
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Manual (Primary)
Number Of Gears:
Typically 5 or 6-speed sequential.
Features
Transmission Components Covered:
Clutch Unit, Clutch System, Clutch Master Cylinder, Clutch Release Cylinder, Manual Transaxle Assy, Input/Output Shafts.
📐 Dimensions
Exterior
Vehicle Type:
Dual-Sport / Adventure Motorcycle
Weights
Dry Weight:
Typically around 170-190 kg (375-420 lbs) for this class of motorcycle.
🛡️ Safety Features
Active Features
Braking System Front:
Disc Brake (typically twin discs for performance).
Braking System Rear:
Disc Brake.
Passive Features
Crash Protection:
Frame structure, body panels providing basic protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (speedometer, tachometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems expected.
Driver Assistance
Rider Aids:
None expected beyond standard mechanical systems.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km (3,000-5,000 miles) or annually, depending on usage.
Air Filter Cleaning Interval:
Every 10,000-15,000 km (6,000-9,000 miles) or as needed based on operating conditions.
Spark Plug Replacement Interval:
Typically 15,000-20,000 km (9,000-12,000 miles).
Fluid Specifications
Engine Oil Type:
Specific motorcycle-grade synthetic or semi-synthetic oil, typically SAE 10W-40 or 15W-50, meeting JASO MA standards. (Refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. (Refer to manual for exact specification).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. (Refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, spark plugs, air filter.
Electrical Gremlins:
Wiring harness connections, regulator/rectifier failures (common in many motorcycles of this era).
Engine Performance Issues:
Carburetor synchronization and cleaning, valve clearance adjustments, potential oil leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Pegaso Lineage:
The Aprilia Pegaso line has a history of producing versatile dual-sport motorcycles, often utilizing Rotax engines.
Production
Production Period Start:
1990s (with 655cc engine introduced later in the evolution)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not specified in product information, but the Pegaso line has generally been well-regarded for its versatility and off-road capability within its segment.
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