The 1995 400 2x4 is an All-Terrain Vehicle (ATV) designed for a blend of utility and recreational use. Building on an established powersports heritage, this 2WD model offered a reliable engine and balanced suspension, making it a capable performer in various off-road conditions. It competed within the mid-range utility ATV segment of its time, known for its practical features and straightforward operation. This ATV represents a solid choice for riders seeking dependable performance for work or leisure. This comprehensive factory service manual provides detailed guidance for the maintenance and repair of the 1995 400 2x4. It covers essential areas including engine service, fuel and ignition systems, transmission, suspension, brakes, and the electrical system. The manual offers step-by-step procedures for preventative maintenance, troubleshooting common issues, and component overhauls, ensuring that owners and technicians have the necessary information to keep the vehicle in optimal condition. With factory-level detail and clear instructions, this manual is an indispensable resource for proper vehicle care. 🏷️ Basic Information Identification Make: Polaris Model: 400 2x4 Year: 1995 Vehicle Type: All-Terrain Vehicle (ATV) Drive Type: 2WD Codes Model Code General: POL400_1995_2X4 👋 Introduction Market Position Historical Context: The 1995 Polaris 400 2x4 was a popular mid-range ATV in its era, known for its utility and recreational capabilities. This service manual is essential for maintaining and repairing this specific model. Competitive Analysis Segment Competitors: Competed with models from Yamaha (e.g., Kodiak), Suzuki (e.g., QuadSport), and Honda (e.g., FourTrax) in the utility ATV segment. Key Features Vehicle Strengths: Reliable 2WD system, capable engine for its class, balanced suspension for various terrains. Manual Value Proposition: Provides owners and technicians with the authoritative information needed to keep the 1995 Polaris 400 2x4 operating at peak performance and reliability. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive factory service and repair Page Count Estimated Page Count: 300+ Manual Type Manual Classification: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable PDF File Format Quality: High-resolution, searchable PDF with clear diagrams and images Printability: Printable pages for workshop use Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Service: Full disassembly, inspection, reassembly, tuning, and troubleshooting Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank maintenance Ignition System: CDI, spark plugs, ignition timing, troubleshooting Transmission Drivetrain: Automatic transmission (CVT) service, clutch, differential, driveshaft maintenance Suspension Steering: Front and rear suspension, shock absorbers, steering system components, linkage adjustments Brakes: Hydraulic brake system, calipers, master cylinders, brake fluid, bleeding procedures Electrical System: Wiring diagrams, lighting, battery, stator, starter, troubleshooting electrical faults Cooling System: Air-cooled engine specifications and maintenance (if applicable, or oil cooling system for relevant models) Frame Chassis: Frame inspection, repairs, mounting points Bodywork Plastics: Fairing removal, installation, plastic component care Wheels Tires: Tire pressure specifications, wheel removal and installation Procedures Included Preventative Maintenance: Scheduled maintenance, fluid changes, lubrication, filter replacement Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable) Repair Rebuild: Detailed instructions for component repair, overhaul, and complete engine or transmission rebuilds Carburetor Adjustment: Comprehensive guidance on cleaning, tuning, and synchronizing the carburetor Electrical Diagnostics: Troubleshooting electrical system faults using multimeter and wiring diagrams Brake Bleeding: Proper procedures for bleeding the hydraulic brake system Technical Depth Depth Of Information: Factory-level detail suitable for professional mechanics and experienced DIY enthusiasts Diagnostic Tools: References to required special tools and diagnostic equipment ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, 1-cylinder Engine Displacement: 340cc - 400cc (approximate, specific variant may vary slightly, refer to manual for precise designation) Cooling System: Air-cooled or Oil-cooled (refer to manual for specific cooling type) Performance Horsepower Estimated: Approximately 25-30 HP (typical for the class and engine size) Torque Estimated: Refer to manual for specific torque figures Fuel System Carburetor Model: Single Mikuni (common, specific model number in manual) Fuel Type: Unleaded gasoline (87 octane recommended) Fuel Mixture: Pre-mix 2-stroke oil and gasoline (refer to manual for precise ratio, typically 40:1 or 50:1) Engine Components Bore X Stroke: Refer to manual for exact specifications Compression Ratio: Refer to manual for exact specifications 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Number Of Gears: Variable (CVT) Gear Selection: Forward, Neutral, Reverse (FN R) Features Clutch Type: Automatic centrifugal clutch system Transmission Fluid Type: Refer to manual for specific fluid type (often SAE 10W-30 or specific ATV transmission fluid) Transmission Fluid Capacity: Refer to manual for exact capacity 📐 Dimensions Exterior Overall Length: Approx. 72-78 inches (refer to manual for exact figures) Overall Width: Approx. 42-46 inches (refer to manual for exact figures) Overall Height: Approx. 42-46 inches (refer to manual for exact figures) Weights Dry Weight: Approx. 400-450 lbs (refer to manual for exact figures) Ground Clearance: Approx. 7-9 inches (refer to manual for exact figures) Towing...