Mercedes Benz C208 CLK Class Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK-Class Chassis Code: C208 Generation: First Generation Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Product Name: Mercedes Benz C208 CLK Class Complete Workshop Service Repair Manual 1996-2003 👋 Introduction Market Position Segment: Compact Executive Luxury Coupe/Convertible Competitive Analysis Primary Competitors: BMW 3 Series Coupe (E36/E46), Audi A4 Cabriolet, Lexus SC Series Key Features Design: Elegant coupe styling, available as a convertible, shared platform with W202 C-Class Powertrain: Known for its smooth inline-4 and V6 engines, with optional V8 for AMG variants (though not typically covered in base manuals) Value Proposition Manual Value: Provides comprehensive DIY and professional repair information for a sophisticated German vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair Regional Coverage: Global (specifications may vary by market) Page Count Estimated Pages: Over 2000 (typical for a complete workshop manual) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, specifications for all C208 engine variants (M111, M112, M113) Transmission: Service, repair, and diagnostics for automatic transmissions (e.g., 722.6 NAG) Brakes: Front/rear brake systems, ABS, ESP, service and repair procedures Suspension: Front and rear suspension components, steering system, wheel alignment Electrical System: Full wiring diagrams, component locations, diagnostics for all electrical systems Body: Body and frame repair, exterior trim, interior components, climate control HVAC: Air conditioning system service, diagnosis, and repair Safety Systems: Airbag systems, seatbelt pre-tensioners, SRS diagnostics Fuel System: Fuel injection, fuel pump, fuel filter, EVAP system Cooling System: Radiator, water pump, thermostat, coolant specifications Exhaust System: Catalytic converter, mufflers, exhaust manifold Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides Component Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension arm replacement Electrical Diagnostics: Testing sensors, actuators, control modules, ECU diagnostics Body Repair: Panel replacement, dent repair, rust treatment, trim installation Tune Up: Detailed tune-up procedures and specifications Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls Diagnostic Capability: Advanced diagnostic procedures, including wiring diagrams for electrical systems Rebuild Procedures: Detailed step-by-step instructions for rebuilding major components 📊 Manual Specifications File Format Digital Format: PDF (Searchable and printable) Print Quality Resolution: High-resolution scans, clear text and diagrams Binding Type Digital Delivery: Downloadable file Paper Type N A: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Options: CLK200 (M111.945 - 2.0L Supercharged I4), CLK230 Kompressor (M111.974 - 2.3L Supercharged I4), CLK320 (M112.945 - 3.2L V6), CLK430 (M113.975 - 4.3L V8) Performance Horsepower Range: 136 hp (CLK200) to 279 hp (CLK430) Torque Range: 190 Nm (CLK200) to 400 Nm (CLK430) Fuel System Injection Type: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Premium recommended) 🔧 Transmission Standard Transmission Type: 5-speed Automatic (e.g., 722.6 NAG) for most models, some earlier/smaller engines may have had 5-speed manual options. Optional Optional Transmission: 5-speed manual (less common) Features Automatic Features: Touchshift (driver-selectable manual shifting), Electronic control 📐 Dimensions Exterior Length: Approx. 4501 mm (177.2 in) Width: Approx. 1722 mm (67.8 in) Height: Approx. 1372 mm (54.0 in) Weights Curb Weight: Approx. 1500-1650 kg (3300-3640 lbs) depending on engine and body style 🛡️ Safety Features Ratings NHTSA Rating: Not specifically available for this era in a consistent global format, but built to high Mercedes-Benz safety standards. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP) standard on most models, Traction Control System (ASR) Passive Features Passive Safety: Front airbags, side airbags, front seatbelt pre-tensioners, reinforced chassis structure 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation Display) optional on later models, basic radio/cassette/CD player on earlier trims. Driver Assistance Driver Assistance: Cruise control, optional parking assist (Parktronic) on some models. Connectivity Connectivity Features: Optional Mercedes-Benz integrated phone system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 12 months, depending on usage and oil type (refer to manual for specific intervals). Major Service: Includes spark plugs, transmission fluid, brake fluid, coolant, air filter; typically around 60,000-100,000 km (refer to manual). Fluid Specifications Engine Oil: MB 229.3 or MB 229.5 synthetic oil (e.g., 5W-40, 0W-40) - consult manual for specific engine requirements. Transmission Fluid: MB 236.10 or MB 236.12 specification automatic transmission fluid (e.g., ATF 4HP24 or successor). Coolant: MB-approved antifreeze/coolant concentrate (e.g., G05 type) mixed with distilled water. Known Issues Common Problems: Biodegradable wiring insulation degradation, Mass Air Flow (MAF) sensor issues, ignition coil failure, window regulator problems, rust on wheel arches and door bottoms, suspension component wear (e.g., ball joints, bushings). Troubleshooting Focus: The manual provides solutions for common electronic and mechanical issues prevalent in this model range. 📚 Vehicle History Brand Heritage Manufacturer Reputation: Mercedes-Benz is renowned for engineering...
5-speed Automatic (e.g., 722.6 NAG) for most models, some earlier/smaller engines may have had 5-speed manual options.
Optional
Optional Transmission:
5-speed manual (less common)
Features
Automatic Features:
Touchshift (driver-selectable manual shifting), Electronic control
📐 Dimensions
Exterior
Length:
Approx. 4501 mm (177.2 in)
Width:
Approx. 1722 mm (67.8 in)
Height:
Approx. 1372 mm (54.0 in)
Weights
Curb Weight:
Approx. 1500-1650 kg (3300-3640 lbs) depending on engine and body style
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically available for this era in a consistent global format, but built to high Mercedes-Benz safety standards.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) standard on most models, Traction Control System (ASR)
Passive Features
Passive Safety:
Front airbags, side airbags, front seatbelt pre-tensioners, reinforced chassis structure
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation Display) optional on later models, basic radio/cassette/CD player on earlier trims.
Driver Assistance
Driver Assistance:
Cruise control, optional parking assist (Parktronic) on some models.
Connectivity
Connectivity Features:
Optional Mercedes-Benz integrated phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, depending on usage and oil type (refer to manual for specific intervals).
Major Service:
Includes spark plugs, transmission fluid, brake fluid, coolant, air filter; typically around 60,000-100,000 km (refer to manual).
Fluid Specifications
Engine Oil:
MB 229.3 or MB 229.5 synthetic oil (e.g., 5W-40, 0W-40) - consult manual for specific engine requirements.
Transmission Fluid:
MB 236.10 or MB 236.12 specification automatic transmission fluid (e.g., ATF 4HP24 or successor).
Coolant:
MB-approved antifreeze/coolant concentrate (e.g., G05 type) mixed with distilled water.
Known Issues
Common Problems:
Biodegradable wiring insulation degradation, Mass Air Flow (MAF) sensor issues, ignition coil failure, window regulator problems, rust on wheel arches and door bottoms, suspension component wear (e.g., ball joints, bushings).
Troubleshooting Focus:
The manual provides solutions for common electronic and mechanical issues prevalent in this model range.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Mercedes-Benz is renowned for engineering excellence, luxury, and safety.
Model Evolution
Predecessor:
Conceptually followed the W124 Coupe, though a direct lineage is debated; more of a modern interpretation of a sporty luxury coupe.
Successor:
C209 CLK-Class (introduced in 2002)
Production
Production Period:
1996-2003
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the C208 CLK-Class are less frequently cited than its predecessors/successors, it was generally well-received for its blend of style, comfort, and performance in the luxury coupe market.