🏷️ Basic Information Identification Make: Club Car Model: Carryall I, Carryall II, Carryall II Plus, Carryall VI Model Variant: Carryall I, Carryall II, Carryall II Plus, Carryall VI Years Covered: 1996, 1997 Codes Product Code: CLUB-CAR-CARRYALL-1996-1997-SRWM-PDF 👋 Introduction Market Position Market Niche: Specialty utility vehicles used in diverse environments like golf courses, resorts, industrial sites, and campuses. Competitive Analysis Competitors: Yamaha G-Series, E-Z-GO Workhorse, Cushman Hauler. Key Features Manual Value: Provides professional-grade repair information, enabling owners and technicians to maintain and repair these utility vehicles effectively, reducing reliance on external service providers. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and troubleshooting for all listed Club Car Carryall models. Page Count Page Count: Hundreds of pages (specific count not provided, but described as extensive). Manual Type Manual Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition system, exhaust system, clutch, drivetrain components. Chassis: Frame, suspension (front and rear), steering system, braking system. Electrical: Starting and charging system, lighting, wiring diagrams, accessories, control modules (if applicable). Body And Interior: Body panels, seats, bumpers, cargo bed, trim components. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, fluid level checks, tire maintenance. Major Repairs: Engine overhaul, transmission repair, brake caliper replacement, suspension component service. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation (if applicable). Diagnostics: System-specific diagnostic flowcharts and symptom-based troubleshooting guides. Technical Depth Depth: Professional-level, step-by-step instructions with detailed photos and diagrams for complete rebuilds and complex diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Ability: Printable (single page or entire manual). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Device Compatibility Compatibility: Windows and MAC computers, tablets, smartphones. Licensing License Type: Lifetime use, no expiry, no renewal fees, usable on multiple devices. ⚙️ Engine Specifications Primary Engine Engine Type: Gasoline (likely 4-cycle OHV, though specific engine details vary by exact model/year within the range). Engine Manufacturer: Club Car (often uses specific utility engines from manufacturers like Briggs & Stratton or similar). Displacement: Typically in the range of 250cc to 350cc for gasoline models of this era, specific to engine variant. Fuel System Fuel Delivery: Carburetor (typical for this model year range). 🔧 Transmission Standard Transmission Type: Variable Speed Drive (VSD) automatic transmission with centrifugal clutch. Optional Optional Transmission: N/A (Standard for this class of utility vehicle). Features Drive System: Belt-driven, transaxle. 📐 Dimensions Exterior Length: Varies by model (e.g., Carryall II typically around 90-100 inches). Width: Varies by model (e.g., Carryall II typically around 45-50 inches). Height: Varies by model (e.g., Carryall II typically around 45-55 inches). Weights Curb Weight: Typically in the 400-600 lbs range, depending on configuration and engine. Payload Capacity: Typically 600-1000 lbs, depending on model and configuration. 🛡️ Safety Features Ratings Safety Compliance: Designed to meet relevant industry standards for utility vehicles of its class and era. Active Features Braking System: Hydraulic drum brakes (rear) and mechanical parking brake. Passive Features Lighting: Headlights, taillights, brake lights. Seatbelts: Optional or standard depending on configuration and intended use. 💡 Technology Features Infotainment Infotainment Features: Basic functionality, typically no advanced infotainment systems. Driver Assistance Assistance Features: No advanced driver-assistance systems. Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 50 operating hours or annually, whichever comes first (typical recommendation). Air Filter Inspection: Every 25 operating hours or monthly. Spark Plug Replacement: Annually or as needed based on performance. Fluid Specifications Engine Oil Type: SAE 30W or 10W-30 (refer to specific manual section for exact viscosity based on ambient temperature). Gear Lube Type: API GL-5, SAE 80W-90 hypoid gear oil for transaxle. Brake Fluid Type: DOT 3 automotive brake fluid. Known Issues Common Wear Items: Drive belts, clutch components, suspension bushings, brake pads/linings, starter-generator brushes. Carburetor Issues: Can become clogged with debris or fuel varnish over time, leading to poor running conditions. Electrical Connections: Corrosion or loose connections in wiring harness can cause intermittent issues. 📚 Vehicle History Brand Heritage Club Car Legacy: Club Car is a well-established manufacturer of golf cars and utility vehicles, known for durability and practicality since its founding in 1958. Model Evolution Carryall Lineage: The Carryall line represents Club Car's commitment to providing robust utility vehicles for diverse work and transport applications, evolving from simpler utility carts to more capable models. Production Manufacturing Location: Augusta, Georgia, USA (typical for Club Car). 🏆 Awards & Recognition Recognitions Industry Standing: Club Car vehicles are recognized for their reliability and utility in commercial and recreational applications. Specific awards for these model years not typically highlighted for utility vehicles.