Mitsubishi Evolution IV 1996-1998 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV Model Nickname: Evo IV Product Name: Mitsubishi Evolution IV 1996-1998 Service Repair Manual PDF Codes Chassis Code: CN9A Engine Code: 4G63T 👋 Introduction Market Position Market Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, owners, mechanics specializing in performance vehicles, rally preparation. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth. Key Features Distinctive Selling Points: Iconic 4G63T engine, advanced AYC system, aggressive styling, rally heritage, potent performance. Manual Value Proposition: Essential resource for maintaining and repairing the highly complex and performance-oriented Lancer Evolution IV. 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998 Regions Covered: Primarily Japanese Domestic Market (JDM), with applicable global information Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, valve train. Engine Performance: Fuel injection system (MPI), ignition system, turbocharger system, intercooler system, emissions control. Transmission: Manual Transmission (W5M33-1) diagnosis, disassembly, assembly, adjustments, fluid specifications. Drivetrain: All-Wheel Drive (AWD) system, Active Yaw Control (AYC) system diagnosis and adjustments, front/rear differentials, driveshafts, transfer case. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Brakes: Front and rear brake systems, hydraulic lines, master cylinder, brake boosters, ABS system (Anti-lock Braking System), parking brake. Steering: Power steering system, steering rack, tie rods, steering column. Electrical: Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking. Body: Body panels, doors, hoods, trunk lid, bumpers, interior trim, glass, seals. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, operation. Safety Systems: Airbag system (SRS) components and deployment, seat belts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad inspection. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (where applicable). Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation of all major systems. Overhaul Rebuild: Detailed instructions for engine and transmission overhauls, including torque specifications and tolerances. Alignment Adjustment: Wheel alignment specifications, steering system adjustments, AYC system calibration (if detailed). Electrical Diagnostics: Testing electrical circuits, component testing, wiring harness repair guidance. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Detailed diagnostic flowcharts and procedures for identifying and resolving issues. Specification Detail: Precise torque values, clearances, fluid capacities, electrical resistance values, and performance parameters. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Typically searchable text within the PDF for quick information retrieval. Print Quality Print Option: Printable on demand, allowing for physical copy creation. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with electronic ignition control Performance Horsepower: 280 PS (276 hp; 206 kW) @ 6500 rpm (Manufacturer's estimate, often under-reported) Torque: 352 Nm (260 lb-ft) @ 3000 rpm (Manufacturer's estimate) Fuel System Fuel Type: Unleaded Gasoline (Octane rating: 98 RON recommended) Fuel Tank Capacity: 50 Liters (13.2 US Gallons) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (W5M33-1) Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Features Ayc System: Electronically controlled torque distribution to rear wheels for enhanced cornering stability and agility. Center Differential: Viscous coupling limited-slip center differential. Rear Differential: Limited-slip rear differential (LSD). 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Front Track: 1500 mm (59.1 in) Rear Track: 1495 mm (58.9 in) Weights Curb Weight: Approximately 1450 kg (3197 lbs) Gross Vehicle Weight Rating: N/A (Typical for performance vehicles) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (JDM vehicle, pre-standardized global ratings) Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) for enhanced handling and stability. Passive Features Airbags: Driver and front passenger airbags (SRS - Supplemental Restraint System) Seat Belts: Three-point front and rear seat belts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration typically 4-6 speakers. Driver Assistance Traction Control: Limited intervention via AYC and AWD system. No dedicated Electronic Stability Control (ESC) in the modern sense. Connectivity Connectivity Features: Basic connectivity for audio system. No Bluetooth or USB ports standard. 🔧 Maintenance Service Intervals Engine Oil And Filter Change: Every 5,000 km (3,000 miles) or 6 months, whichever...
All-Wheel Drive (AWD) system, Active Yaw Control (AYC) system diagnosis and adjustments, front/rear differentials, driveshafts, transfer case.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Brakes:
Front and rear brake systems, hydraulic lines, master cylinder, brake boosters, ABS system (Anti-lock Braking System), parking brake.
Steering:
Power steering system, steering rack, tie rods, steering column.
Electrical:
Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking.