This manual provides comprehensive service and repair information for the 1996-1998 ATV 400 6x6. Engineered for utility and rugged performance, the ATV 400 6x6 is a capable all-terrain vehicle known for its enhanced traction and carrying capacity, making it suitable for a variety of demanding tasks and off-road exploration. Its robust 6x6 drivetrain, coupled with a liquid-cooled 2-stroke engine, offers reliable power and stability across diverse terrains. The model’s design emphasizes practicality and durability, reflecting an established heritage in the powersports industry. This workshop service repair manual is your essential resource for maintaining and repairing your ATV 400 6x6. It covers all major mechanical and electrical systems, including detailed procedures for engine, transmission, drivetrain, suspension, brakes, electrical system, fuel system, and cooling system. You will find step-by-step instructions for scheduled maintenance, troubleshooting common issues, and performing repairs. The manual also includes vital technical specifications, wiring diagrams, and information on special tools, ensuring that owners and technicians have the knowledge needed to keep this ATV in optimal working condition. 🏷️ Basic Information Identification Make: Polaris Model: ATV 400 6x6 Product Name: 1996-1998 Polaris ATV 400 6x6 Workshop Service Repair Manual PDF Download Product Description: Polaris ATV 400 6x6 1996 1997 1998 Service Repair Manual. This is a complete service repair manual for Polaris ATV 400 6x6 1996-1998. Using this repair manual is an inexpensive way to keep your vehicle working. Codes Model Years Covered: 1996, 1997, 1998 👋 Introduction Market Position Positioning: Essential resource for owners and technicians of 1996-1998 Polaris 400 6x6 ATVs seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Competitors: Generic repair guides, owner's manuals (less detailed), potentially specialized online forums. Key Features Value Proposition: Provides in-depth technical information, detailed diagrams, and step-by-step procedures to maintain and repair the specific Polaris ATV model, saving on labor costs. Comprehensiveness: Covers all major mechanical and electrical systems of the ATV. 📋 Manual Details Coverage Areas Main Coverage: Complete Service and Repair Page Count Estimated Page Count: Likely 300-500+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, inspection, assembly, torque specifications, troubleshooting Transmission: Transmission operation, inspection, repair, clutch service Drivetrain: 4WD/6x6 system operation, driveshafts, differentials, chain drive maintenance Suspension: Front and rear suspension components, shocks, bushings, alignment Brakes: Brake system components, hydraulic lines, master cylinder, caliper service, bleeding procedures Electrical System: Wiring diagrams, ignition system, charging system, lighting, battery service, starter, alternator Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank maintenance Cooling System: Radiator, fan, thermostat, coolant specifications, flushing procedures Chassis And Frame: Frame inspection, welds, steering components, wheel bearings Bodywork: Body panel removal, installation, plastic components Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly Diagnostic Procedures: Testing electrical components, checking engine compression, identifying system faults Special Tools: Identification and usage of specialized tools required for certain repairs Technical Depth Depth: Comprehensive, from basic maintenance to major overhaul and diagnostics 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, enabling quick navigation to specific topics Print Quality Quality: High-resolution scans, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled Displacement: Approximately 340cc - 398cc (specific to the 400 designation) Bore X Stroke: Specific data will be detailed in the manual. Cylinder Arrangement: Single Cylinder Performance Horsepower: Typically in the range of 25-30 HP (exact figures in manual) Torque: Specific figures to be detailed in manual. Fuel System Carburetor: Single Mikuni carburetor (specific model number to be found in manual) Fuel Type: Unleaded gasoline (specific octane rating in manual) Fuel Delivery: Gravity feed or fuel pump (depending on model variant, manual will specify) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: 2-stroke engine oil (specific API/JASO rating and mix ratio in manual) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Shaft drive to all 6 wheels (6x6) Features Gear Selection: High, Low, Neutral, Reverse Clutch: Drive and driven clutches, belt maintenance and replacement procedures Fluid Requirements Transmission Fluid: Specific type and capacity for the CVT and differentials (detailed in manual) 📐 Dimensions Exterior Wheelbase: Extended wheelbase due to 6x6 configuration (specific measurement in manual) Overall Length: Typical for a utility ATV of its era (specifics in manual) Overall Width: Typical for a 6x6 ATV (specifics in manual) Weights Dry Weight: Significant due to 6x6 configuration (specifics in manual) Towing Capacity: Refer to manual for specific rating and towing recommendations Cargo Rack...