Mitsubushi GALANT LEGNUM 1996-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Legnum Body Style: Station Wagon (Estate) Codes Platform Code: EC/EA Platform (based on Mitsubishi Galant sedan) 👋 Introduction Market Position Segment: Mid-size station wagon (estate), often marketed as a sport wagon or premium family vehicle. Target Audience: Families and individuals seeking a practical, comfortable, and sometimes performance-oriented vehicle with a distinctive Japanese design. Competitive Analysis Key Competitors: Subaru Legacy Outback, Toyota Camry Wagon, Nissan Stagea, Mazda 626 Wagon. Distinguishing Factors: Often offered powerful V6 engines, advanced all-wheel-drive systems (on some variants), and a sportier chassis tuning compared to some rivals. Key Features Versatility: Combines sedan-like driving dynamics with the practicality of a large cargo area. Engine Options: Wide range of reliable and performance-oriented engines, including turbocharged variants on some performance models (though not explicitly listed in product info, worth noting for the platform). Availability: Widely available in the Japanese domestic market, with significant presence in other right-hand drive markets and a notable enthusiast following in left-hand drive markets via grey imports. 📋 Manual Details Coverage Areas Regions Covered: Primarily Japanese Domestic Market (JDM) specifications, but applicable to many international variants due to shared core components. Countries Of Sale: Japan (primary), Australia, New Zealand, parts of Asia, Europe, and North America (grey market imports). Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service and Repair Manual Language Language: English (translated from original Japanese). Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, component testing, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system. Engine Management: Fuel injection systems (MPI), ignition systems, sensors (MAP, MAF, O2, TPS), ECU diagnosis, emission control systems. Transmission Manual: Clutch system, gearbox overhaul, gear shift mechanism, bearing replacement, lubrication. Transmission Automatic: Torque converter, valve body, planetary gear sets, transmission control unit (TCU), hydraulic circuits, fluid checks and changes. Drivetrain: Front-wheel drive (FWD), All-Wheel Drive (AWD) systems (if applicable to specific models), driveshafts, CV joints, differential overhaul. Suspension: Front and rear suspension components (struts, shocks, control arms, bushings), wheel alignment specifications, troubleshooting. Steering: Power steering system, steering rack and pinion, steering column, diagnosis and repair. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, component replacement. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, wipers, horn, power windows, central locking. HVAC: Air conditioning system (refrigerant types, charging, leak detection), heater core, blower motor, climate control systems. Body And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim removal, chassis lubrication. Safety Systems: Airbag system (SRS) diagnosis and replacement procedures (with safety precautions), seat belts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, tire rotation. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Component Replacement: Step-by-step instructions for replacing major components like engines, transmissions, alternators, starters, radiators, brake calipers, etc. Rebuild Procedures: Detailed instructions for the complete disassembly, inspection, and reassembly of engines and transmissions. Wiring Diagrams: Comprehensive electrical schematics for all major systems, crucial for electrical troubleshooting. Diagnostic Codes: OBD-I and early OBD-II diagnostic trouble codes (DTCs) with explanations and suggested repair actions. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and component-level repair. Diagnostic Capabilities: Expert level, providing specific diagnostic procedures, test data, and expected values for various components. Repair Precision: Includes detailed torque specifications, clearances, and tolerances for critical engine and chassis components. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Printability: Printable for on-the-go use in a workshop environment. Print Quality Image Resolution: Varies depending on original source, but generally sufficient for clarity of diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 4G63: 2.0L (1997cc) Inline-4 DOHC MPI Engine 4G63 Power: Approx. 145-150 PS (107-110 kW) for naturally aspirated, higher for turbo variants (not specified). Engine 4G63 Torque: Approx. 179-185 Nm (132-136 lb-ft) for naturally aspirated variants. Engine 6A13: 2.5L (2498cc) V6 SOHC MPI (or DOHC on performance variants like the Legnum VR-4, though not explicitly stated in product info). Engine 6A13 Power: Approx. 160-170 PS (118-125 kW) for SOHC, up to 240-280 PS (177-206 kW) for DOHC twin-turbo variants (VR-4). Engine 6A13 Torque: Approx. 220-235 Nm (162-173 lb-ft) for SOHC, significantly higher for twin-turbo variants. Engine 4D68: 2.0L (1998cc) Inline-4 SOHC Turbocharged Diesel Engine 4D68 Power: Approx. 85-90 PS (63-66 kW). Engine 4D68 Torque: Approx. 170-180 Nm (125-133 lb-ft). Engine 4G64: 2.4L (2351cc) Inline-4 SOHC MPI Engine 4G64 Power: Approx. 145-150 PS (107-110 kW). Engine 4G64 Torque: Approx. 206-215 Nm (152-159 lb-ft). Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI)...

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Sku: 39111

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Availability: In stock

Tags: 1996 1997 1998 1999 2000 2001 2002 Car GALANT LEGNUM Mitsubushi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant Legnum

Body Style:

Station Wagon (Estate)

Codes

Platform Code:

EC/EA Platform (based on Mitsubishi Galant sedan)

👋 Introduction

Market Position

Segment:

Mid-size station wagon (estate), often marketed as a sport wagon or premium family vehicle.

Target Audience:

Families and individuals seeking a practical, comfortable, and sometimes performance-oriented vehicle with a distinctive Japanese design.

Competitive Analysis

Key Competitors:

Subaru Legacy Outback, Toyota Camry Wagon, Nissan Stagea, Mazda 626 Wagon.

Distinguishing Factors:

Often offered powerful V6 engines, advanced all-wheel-drive systems (on some variants), and a sportier chassis tuning compared to some rivals.

Key Features

Versatility:

Combines sedan-like driving dynamics with the practicality of a large cargo area.

Engine Options:

Wide range of reliable and performance-oriented engines, including turbocharged variants on some performance models (though not explicitly listed in product info, worth noting for the platform).

Availability:

Widely available in the Japanese domestic market, with significant presence in other right-hand drive markets and a notable enthusiast following in left-hand drive markets via grey imports.

📋 Manual Details

Coverage Areas

Regions Covered:

Primarily Japanese Domestic Market (JDM) specifications, but applicable to many international variants due to shared core components.

Countries Of Sale:

Japan (primary), Australia, New Zealand, parts of Asia, Europe, and North America (grey market imports).

Page Count

Estimated Page Count:

High (typically 1000+ pages for comprehensive workshop manuals of this era).

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English (translated from original Japanese).

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, component testing, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system.

Engine Management:

Fuel injection systems (MPI), ignition systems, sensors (MAP, MAF, O2, TPS), ECU diagnosis, emission control systems.

Transmission Manual:

Clutch system, gearbox overhaul, gear shift mechanism, bearing replacement, lubrication.

Transmission Automatic:

Torque converter, valve body, planetary gear sets, transmission control unit (TCU), hydraulic circuits, fluid checks and changes.

Drivetrain:

Front-wheel drive (FWD), All-Wheel Drive (AWD) systems (if applicable to specific models), driveshafts, CV joints, differential overhaul.

Suspension:

Front and rear suspension components (struts, shocks, control arms, bushings), wheel alignment specifications, troubleshooting.

Steering:

Power steering system, steering rack and pinion, steering column, diagnosis and repair.

Brakes:

Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, component replacement.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, wipers, horn, power windows, central locking.

HVAC:

Air conditioning system (refrigerant types, charging, leak detection), heater core, blower motor, climate control systems.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim removal, chassis lubrication.

Safety Systems:

Airbag system (SRS) diagnosis and replacement procedures (with safety precautions), seat belts.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, tire rotation.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.

Component Replacement:

Step-by-step instructions for replacing major components like engines, transmissions, alternators, starters, radiators, brake calipers, etc.

Rebuild Procedures:

Detailed instructions for the complete disassembly, inspection, and reassembly of engines and transmissions.

Wiring Diagrams:

Comprehensive electrical schematics for all major systems, crucial for electrical troubleshooting.

Diagnostic Codes:

OBD-I and early OBD-II diagnostic trouble codes (DTCs) with explanations and suggested repair actions.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and component-level repair.

Diagnostic Capabilities:

Expert level, providing specific diagnostic procedures, test data, and expected values for various components.

Repair Precision:

Includes detailed torque specifications, clearances, and tolerances for critical engine and chassis components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable for quick information retrieval.

Printability:

Printable for on-the-go use in a workshop environment.

Print Quality

Image Resolution:

Varies depending on original source, but generally sufficient for clarity of diagrams and illustrations.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 4G63:

2.0L (1997cc) Inline-4 DOHC MPI

Engine 4G63 Power:

Approx. 145-150 PS (107-110 kW) for naturally aspirated, higher for turbo variants (not specified).

Engine 4G63 Torque:

Approx. 179-185 Nm (132-136 lb-ft) for naturally aspirated variants.

Engine 6A13:

2.5L (2498cc) V6 SOHC MPI (or DOHC on performance variants like the Legnum VR-4, though not explicitly stated in product info).

Engine 6A13 Power:

Approx. 160-170 PS (118-125 kW) for SOHC, up to 240-280 PS (177-206 kW) for DOHC twin-turbo variants (VR-4).

Engine 6A13 Torque:

Approx. 220-235 Nm (162-173 lb-ft) for SOHC, significantly higher for twin-turbo variants.

Engine 4D68:

2.0L (1998cc) Inline-4 SOHC Turbocharged Diesel

Engine 4D68 Power:

Approx. 85-90 PS (63-66 kW).

Engine 4D68 Torque:

Approx. 170-180 Nm (125-133 lb-ft).

Engine 4G64:

2.4L (2351cc) Inline-4 SOHC MPI

Engine 4G64 Power:

Approx. 145-150 PS (107-110 kW).

Engine 4G64 Torque:

Approx. 206-215 Nm (152-159 lb-ft).

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for later diesel or mechanically controlled injection for the 4D68.

Fuel Type:

Unleaded Petrol (91-98 RON), Diesel (for 4D68).

🔧 Transmission

Standard

Manual Transmission:

F5M42 (5-Speed Manual)

Optional

Automatic Transmission:

4-Speed Automatic (specific model number not provided, likely based on Mitsubishi's INVECS-II system for FWD/AWD).

Features

AWD Option:

Available on many models, often utilizing Mitsubishi's AVIS (Active Viscous) or ACD (Active Center Differential) systems for performance variants.

Transmission Fluid Manual:

Typically requires API GL-4 or GL-5 specification gear oil (e.g., Mitsubishi DiaQueen Gear Oil).

Transmission Fluid Automatic:

Requires ATF SP-II, SP-III, or equivalent (e.g., Mitsubishi DiaQueen ATF SP-III).

📐 Dimensions

Exterior

Length:

Approx. 4650-4720 mm (183.1-185.8 inches)

Width:

Approx. 1740-1770 mm (68.5-69.7 inches)

Height:

Approx. 1450-1490 mm (57.1-58.7 inches)

Wheelbase:

Approx. 2635 mm (103.7 inches)

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Weights

Curb Weight:

Approx. 1400-1600 kg (3086-3527 lbs), varies by engine and drivetrain.

🛡️ Safety Features

Ratings

Crash Test Performance:

As a JDM vehicle from this era, official NCAP or IIHS ratings may not be readily available. However, it was designed to meet Japanese safety standards of the time. Later models might have had some regional testing. Owners should refer to specific regional certifications if available.

Active Features

Anti-lock Braking System (ABS) available on most models, particularly higher trims and AWD variants.

Available All-Wheel Drive systems contribute to active safety through improved traction.

Passive Features

Airbags:

Driver and front passenger airbags standard on many later models, potentially optional on earlier versions.

Seat Belts:

Pre-tensioning front seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/cassette player or CD player with multiple speakers. Later models might have integrated CD changers.

Navigation:

Optional GPS navigation systems were available on higher-trim models in the Japanese market, typically a CRT screen integrated into the dashboard.

Driver Assistance

Cruise Control:

Available on most models, especially higher trim levels.

Traction Control:

Available on some models, particularly AWD variants.

Connectivity

Phone Integration:

No integrated Bluetooth or smartphone connectivity. Aftermarket solutions would be required.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil quality.

Timing Belt Replacement:

100,000 km (60,000 miles) or 5 years (for 4G63, 6A13, 4G64). The 4D68 diesel may have a timing belt or chain; belt replacement intervals would be similar.

Transmission Fluid Change Manual:

Inspect every 40,000 km (24,000 miles), change as needed or every 80,000-100,000 km (50,000-60,000 miles).

Transmission Fluid Change Automatic:

Every 40,000-60,000 km (24,000-36,000 miles).

Fluid Specifications

Engine Oil Grade:

API SG/SH or higher, viscosity typically 10W-30 or 5W-30 depending on climate (refer to manual for specific recommendations).

Coolant Type:

Ethylene glycol-based antifreeze (Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Suspension bushings, engine mounts, CV joint boots, exhaust system components, clutch wear (manual). Spark plug fouling on some 4G6 engines.

Engine Specific Issues:

The 6A13 V6 can be prone to intake manifold gasket leaks. Turbocharged variants (VR-4) require meticulous maintenance to prevent turbocharger damage.

Automatic Transmission Issues:

Some automatic transmissions can develop issues with solenoids or torque converters over high mileage if not properly maintained.

Diesel Engine Issues:

The 4D68 diesel, being an older design, might experience glow plug issues, injector problems, or turbocharger wear if not maintained.

Electrical Quirks:

Typical for vehicles of this age, occasional minor electrical gremlins related to wiring harnesses, switches, or sensors can occur.

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi has a long history in automotive manufacturing, known for its robust engineering, rally heritage (Lancer Evolution), and reliable powertrains. The Galant line itself has been in production since the 1960s.

Model Evolution

Galant Lineage:

The Legnum is the station wagon variant of the Mitsubishi Galant sedan. It was introduced as part of the eighth-generation Galant (E84A/E74A chassis for sedan, EC5A/EC4A for sedan, and EA platform for both sedan and wagon) which ran from 1992 to 2003 (sedan) and 1996-2002 for the Legnum wagon. The Legnum was specifically designed to compete in the premium estate market.

Production

Production Years:

1996-2002

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the Legnum model itself might not be widely publicized globally, the Mitsubishi Galant platform on which it is based has historically received positive reviews for its styling, performance, and technology in its respective markets.

Ratings

Reliability Reputation:

Mitsubishi vehicles of this era are generally considered reliable with proper maintenance. The 4G6 engines are particularly well-regarded for their durability.