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Acura RL KA9 Service Repair Manual 1996-2004

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🏷️ Basic Information Identification Make: Acura Model: RL Chassis Code: KA9 Model Years Covered: 1996-2004 Codes Engine Code Primary: C35A 👋 Introduction Market Position Positioning: Premium luxury sedan positioned as Acura's flagship model, offering advanced technology and refinement for its era. Competitive Analysis Competitors: Competed with models like the Lexus GS, BMW 5 Series, Mercedes-Benz E-Class, and Audi A6. Key Features Features: V6 engine, luxurious interior, advanced safety features, comfortable ride, refined handling, integrated navigation (later models). 📋 Manual Details Coverage Areas Major Systems: Engine, Transmission, Drivetrain, Brakes, Steering, Suspension, Electrical, HVAC, Body, Interior Page Count Estimated Pages: Over 2000 Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable Digital Format (e.g., PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder Head, Block, Pistons, Crankshaft, Camshafts, Timing System, Lubrication, Cooling Engine Performance: Fuel Injection, Ignition, Emissions Control, Turbocharger (if applicable) Transmission Drivetrain: Automatic Transmission (e.g., 4-speed/5-speed), Torque Converter, Driveshafts, CV Joints, Differential Brakes: Front/Rear Discs, ABS System, Brake Lines, Master Cylinder, Calipers, Parking Brake Steering: Power Steering System, Rack and Pinion, Steering Column Suspension: Front/Rear Independent Suspension, Shock Absorbers, Springs, Control Arms, Bushings Electrical: Battery, Charging System, Starter, Lighting, Fuses, Relays, ECU, Sensors, Wiring Diagrams HVAC: Air Conditioning, Heating, Ventilation, Climate Control System Body Interior: Body Panels, Doors, Windows, Seats, Trim, Exterior/Interior Trim Removal Procedures Included Maintenance Routine: Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses, Fluid Checks/Changes Diagnostics Troubleshooting: Emissions system diagnostics, Drivetrain control module (TCM) troubleshooting, ABS/TCS module diagnostics. Repair Replacement: Step-by-step guides for component removal, repair, and reinstallation Overhaul Rebuild: Detailed instructions for engine and transmission rebuilds, including clearances and torque specifications Electrical Diagnostics: Wiring diagrams, Pinouts, Component testing, ECU flashing/reset procedures Body Repair: Panel alignment, dent repair, rust prevention, glass replacement, sealant application. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine/transmission overhauls, advanced diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable Text (OCR processed) Print Quality Quality: High-resolution scanned pages, clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Manual Scope: Factory Authorized Content, Authoritative and Complete ⚙️ Engine Specifications Primary Engine Engine Code: C35A Series (e.g., C35A2, C35A3, C35A7) Engine Type: 3.5L SOHC V6 Performance Horsepower Range: 200-225 HP (depending on year and specific engine code) Torque Range: 210-220 lb-ft (depending on year and specific engine code) Fuel System Injection Type: Electronic Fuel Injection (PGM-FI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher) 🔧 Transmission Standard Type: 5-Speed Automatic Transmission Optional Type: N/A (Manual transmission not offered in North America) Features Transmission Features: Sequential SportShift (allowing manual selection of gears), Grade Logic Control Fluid Specifications Transmission Fluid Type: Honda Genuine ATF DW-1 (or equivalent) Fluid Capacities Transmission Fluid Capacity: Approx. 3.5 Liters (pan drain and refill) 📐 Dimensions Exterior Length: Approx. 195.4 inches (varies slightly by year) Width: Approx. 71.7 inches Height: Approx. 55.1 inches Wheelbase: Approx. 112.2 inches Weights Curb Weight: Approx. 3600-3750 lbs (depending on trim and options) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star (Driver), 5-Star (Passenger) - 1996 models IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Front Airbags, Available Side Airbags Seatbelts: 3-point front and rear seatbelts with pre-tensioners and load limiters 💡 Technology Features Infotainment Infotainment System: Premium audio system with CD player, cassette player (early models), available Navigation System (DVD-based), multi-function display. Driver Assistance Cruise Control: Standard Cruise Control Keyless Entry: Standard Keyless Entry and Immobilizer System Connectivity Connectivity Features: Limited by era; primarily focused on audio and comfort controls. No Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (consult manual for specific recommendations based on driving conditions). Transmission Fluid Interval: Every 30,000-60,000 miles (depending on driving conditions; severe use may require more frequent changes). Spark Plug Replacement: Approx. 100,000 miles (Platinum or Iridium plugs). Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified - consult manual for exact API service category) Coolant Type: Honda Long Life Antifreeze/Coolant (Blue) Power Steering Fluid: Honda Genuine Power Steering Fluid (or equivalent specified Type PS F) Fluid Capacities Engine Oil Capacity: Approx. 4.5 Liters (with filter change) Coolant Capacity: Approx. 7.0 Liters Known Issues Common Problems: Timing belt wear/failure (critical to adhere to replacement schedule), Automatic transmission issues (torque converter shudder, solenoids), AC compressor and blower motor failures, Power steering leaks, Suspension component wear (ball joints, bushings), Seat heater failures. Timing Belt Replacement Interval: 105,000 miles or 7 years (whichever comes first). Failure to replace can cause catastrophic engine damage. 📚 Vehicle History Brand Heritage Heritage: Acura, Honda's luxury division, established in 1986, known for performance, reliability, and advanced technology. Model...
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Acura RL KA9 Service Repair Manual 1996-2004
🏷️ Basic Information
Identification
Make:
Acura
Model:
RL
Chassis Code:
KA9
Model Years Covered:
1996-2004
Codes
Engine Code Primary:
C35A
👋 Introduction
Market Position
Positioning:
Premium luxury sedan positioned as Acura's flagship model, offering advanced technology and refinement for its era.
Competitive Analysis
Competitors:
Competed with models like the Lexus GS, BMW 5 Series, Mercedes-Benz E-Class, and Audi A6.
Key Features
Features:
V6 engine, luxurious interior, advanced safety features, comfortable ride, refined handling, integrated navigation (later models).
📋 Manual Details
Coverage Areas
Major Systems:
Engine, Transmission, Drivetrain, Brakes, Steering, Suspension, Electrical, HVAC, Body, Interior
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder Head, Block, Pistons, Crankshaft, Camshafts, Timing System, Lubrication, Cooling
Engine Performance:
Fuel Injection, Ignition, Emissions Control, Turbocharger (if applicable)
Transmission Drivetrain:
Automatic Transmission (e.g., 4-speed/5-speed), Torque Converter, Driveshafts, CV Joints, Differential
Brakes:
Front/Rear Discs, ABS System, Brake Lines, Master Cylinder, Calipers, Parking Brake
Steering:
Power Steering System, Rack and Pinion, Steering Column
Suspension:
Front/Rear Independent Suspension, Shock Absorbers, Springs, Control Arms, Bushings
Electrical:
Battery, Charging System, Starter, Lighting, Fuses, Relays, ECU, Sensors, Wiring Diagrams
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control System
Body Interior:
Body Panels, Doors, Windows, Seats, Trim, Exterior/Interior Trim Removal
Procedures Included
Maintenance Routine:
Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses, Fluid Checks/Changes
Diagnostics Troubleshooting:
Emissions system diagnostics, Drivetrain control module (TCM) troubleshooting, ABS/TCS module diagnostics.
Repair Replacement:
Step-by-step guides for component removal, repair, and reinstallation
Overhaul Rebuild:
Detailed instructions for engine and transmission rebuilds, including clearances and torque specifications
Electrical Diagnostics:
Wiring diagrams, Pinouts, Component testing, ECU flashing/reset procedures
Body Repair:
Panel alignment, dent repair, rust prevention, glass replacement, sealant application.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine/transmission overhauls, advanced diagnostics, and electrical system troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable Text (OCR processed)
Print Quality
Quality:
High-resolution scanned pages, clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Completeness
Manual Scope:
Factory Authorized Content, Authoritative and Complete
⚙️ Engine Specifications
Primary Engine
Engine Code:
C35A Series (e.g., C35A2, C35A3, C35A7)
Engine Type:
3.5L SOHC V6
Performance
Horsepower Range:
200-225 HP (depending on year and specific engine code)
Torque Range:
210-220 lb-ft (depending on year and specific engine code)
Fuel System
Injection Type:
Electronic Fuel Injection (PGM-FI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher)
🔧 Transmission
Standard
Type:
5-Speed Automatic Transmission
Optional
Type:
N/A (Manual transmission not offered in North America)
Features
Transmission Features:
Sequential SportShift (allowing manual selection of gears), Grade Logic Control
Fluid Specifications
Transmission Fluid Type:
Honda Genuine ATF DW-1 (or equivalent)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 3.5 Liters (pan drain and refill)
📐 Dimensions
Exterior
Length:
Approx. 195.4 inches (varies slightly by year)
Width:
Approx. 71.7 inches
Height:
Approx. 55.1 inches
Wheelbase:
Approx. 112.2 inches
Weights
Curb Weight:
Approx. 3600-3750 lbs (depending on trim and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star (Driver), 5-Star (Passenger) - 1996 models
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Front Airbags, Available Side Airbags
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System:
Premium audio system with CD player, cassette player (early models), available Navigation System (DVD-based), multi-function display.
Driver Assistance
Cruise Control:
Standard Cruise Control
Keyless Entry:
Standard Keyless Entry and Immobilizer System
Connectivity
Connectivity Features:
Limited by era; primarily focused on audio and comfort controls. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (consult manual for specific recommendations based on driving conditions).
Transmission Fluid Interval:
Every 30,000-60,000 miles (depending on driving conditions; severe use may require more frequent changes).
Spark Plug Replacement:
Approx. 100,000 miles (Platinum or Iridium plugs).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified - consult manual for exact API service category)
Coolant Type:
Honda Long Life Antifreeze/Coolant (Blue)
Power Steering Fluid:
Honda Genuine Power Steering Fluid (or equivalent specified Type PS F)
Fluid Capacities
Engine Oil Capacity:
Approx. 4.5 Liters (with filter change)
Coolant Capacity:
Approx. 7.0 Liters
Known Issues
Common Problems:
Timing belt wear/failure (critical to adhere to replacement schedule), Automatic transmission issues (torque converter shudder, solenoids), AC compressor and blower motor failures, Power steering leaks, Suspension component wear (ball joints, bushings), Seat heater failures.
Timing Belt Replacement Interval:
105,000 miles or 7 years (whichever comes first). Failure to replace can cause catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Heritage:
Acura, Honda's luxury division, established in 1986, known for performance, reliability, and advanced technology.
Model Evolution
Generations:
KA9 represents the second generation of the Acura Legend sedan, renamed the Acura RL for North American markets starting in 1996. The nameplate was initially the Acura Legend.
Production
Production Period:
1996-2004
Manufacturing Location:
Japan (Saitama Plant)
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver's 10 Best list (for the preceding Legend generation, setting a precedent for Acura's flagship).
Ratings
Consumer Reports Reliability:
Generally rated as average to above average for reliability, with specific model years having better track records than others. Early models of the RL had some noted issues.
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