Daewoo Korando 1996-2006 Workshop Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Year: 1996-2006 Codes Chassis Codes: (varies by generation, e.g., C200 for early models) Engine Codes: (varies by engine option, refer to manual for specific codes) 👋 Introduction Market Position Segment: Compact SUV / Off-roader Target Audience: Enthusiasts, DIY mechanics, professional workshops. Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Land Rover Discovery, Toyota RAV4, Mitsubishi Pajero/Montero. Key Features Vehicle Strengths: Robust body-on-frame construction, capable off-road performance, value for money. Manual Utility: Provides in-depth technical guidance for owners and technicians to maintain and repair the vehicle effectively. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Manual Engine Coverage: Detailed diagnosis, repair, and overhaul of gasoline and diesel engines. Transmission Coverage: Manual and automatic transmission service, repair, and overhaul. Drivetrain Coverage: Front-wheel drive, rear-wheel drive, and four-wheel drive systems, including differentials and transfer case. Suspension Steering Coverage: Front and rear suspension systems, steering gear, power steering, alignment specifications. Brake System Coverage: Front and rear brake systems (disc and drum), ABS, parking brake. Electrical System Coverage: Wiring diagrams, component testing, charging system, starting system, lighting, accessories. Body Chassis Coverage: Body panel repair, interior trim, glass, chassis components, rustproofing. HVAC Coverage: Heating, ventilation, and air conditioning system diagnosis and repair. Fuel Emissions Coverage: Fuel injection systems, emissions control systems, exhaust components. Diagnostic Troubleshooting: Extensive diagnostic procedures and troubleshooting guides for all major systems. Page Count Estimated Page Count: 800+ Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication. Engine Electrical: Ignition system, fuel injection system (EFI/CRDi), sensors, actuators, ECU. Transmission Manual: Clutch, gearbox internal components, shift mechanism, overhaul. Transmission Automatic: Torque converter, valve body, planetary gears, solenoids, hydraulic control, overhaul. Transfer Case: 4WD system operation, maintenance, and repair. Front Axle Differential: Components, maintenance, and repair. Rear Axle Differential: Components, maintenance, and repair. Suspension Front: Independent suspension components, shock absorbers, springs, control arms. Suspension Rear: Solid axle or independent rear suspension, shock absorbers, springs, links. Steering: Steering column, steering rack/box, tie rods, power steering pump and system. Brakes Front: Disc brake caliper, rotor, pads, hydraulic lines. Brakes Rear: Disc or drum brake components, wheel cylinders, shoes, parking brake mechanism. ABS: ABS control module, wheel speed sensors, hydraulic modulator. Body Exterior: Body panels, doors, hood, tailgate, bumpers, exterior trim. Body Interior: Dashboard, seating, upholstery, door panels, headliner, sound deadening. HVAC System: Compressor, condenser, evaporator, blower motor, climate control panel, refrigerant. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, hangers. Cooling System: Radiator, fan, thermostat, water pump, coolant hoses, coolant specifications. Charging System: Alternator, battery, voltage regulator. Starting System: Starter motor, starter solenoid, ignition switch. Lighting System: Headlights, taillights, interior lights, turn signals, fog lights. Instrument Panel: Gauges, warning lights, indicators, dashboard illumination. Wiper Washer System: Wiper motor, linkage, blades, washer pump, fluid reservoir. Remote Control Locks: Operation and diagnosis of keyless entry systems (if equipped). Anti Theft System: Operation and diagnosis of factory alarm systems (if equipped). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement. Component Removal Installation: Step-by-step instructions for removing and reinstalling all major components. Engine Rebuilding: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Transmission Overhaul: Complete guides for the disassembly, cleaning, inspection, and reassembly of transmissions. Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding procedures. Suspension Alignment: Adjustment procedures and alignment specifications for front and rear suspension. Electrical Troubleshooting: Systematic diagnostic approaches, component testing methods, interpreting wiring diagrams. Body Panel Repair: Dent removal, panel replacement, welding procedures, seam sealing. HVAC Diagnosis: Refrigerant system testing, leak detection, component testing. ECU Diagnosis: Diagnostic Trouble Codes (DTCs), sensor data interpretation, ECU testing. Technical Depth Depth Level: Comprehensive: Covers all aspects from routine maintenance to complete overhaul and advanced diagnostics. Diagnostic Focus: Detailed troubleshooting trees and symptom-based diagnostic procedures. Repair Instructions: Step-by-step guides with torque specifications, clearances, and special tool requirements. Schematics: Detailed electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval. Printable: Printable pages for physical reference in a workshop environment. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations. Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options Gasoline: 2.0L (G20THF), 2.3L (C23, G23THF), 2.6L (C26NE, G26N) Engine Options Diesel: 2.2L Diesel (D22), 2.5L TD (D25T), 2.9L TD (D29T) - Often sourced from Perkins or SsangYong. Performance Horsepower Range Gasoline: Approx. 110 HP - 150 HP (depending on engine and tuning) Torque Range Gasoline: Approx. 170 Nm - 210 Nm (depending on engine) Horsepower Range Diesel: Approx. 70 HP - 120 HP (depending on engine and turbocharging) Torque Range...

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Type: Car

공급업체:

Sku: 584273

Collections: ALL Daewoo

Availability: In stock

Tags: 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Car Cars Daewoo Korando

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Korando

Year:

1996-2006

Codes

Chassis Codes:

(varies by generation, e.g., C200 for early models)

Engine Codes:

(varies by engine option, refer to manual for specific codes)

👋 Introduction

Market Position

Segment:

Compact SUV / Off-roader

Target Audience:

Enthusiasts, DIY mechanics, professional workshops.

Competitive Analysis

Key Competitors:

Jeep Cherokee (XJ), Land Rover Discovery, Toyota RAV4, Mitsubishi Pajero/Montero.

Key Features

Vehicle Strengths:

Robust body-on-frame construction, capable off-road performance, value for money.

Manual Utility:

Provides in-depth technical guidance for owners and technicians to maintain and repair the vehicle effectively.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Manual

Engine Coverage:

Detailed diagnosis, repair, and overhaul of gasoline and diesel engines.

Transmission Coverage:

Manual and automatic transmission service, repair, and overhaul.

Drivetrain Coverage:

Front-wheel drive, rear-wheel drive, and four-wheel drive systems, including differentials and transfer case.

Suspension Steering Coverage:

Front and rear suspension systems, steering gear, power steering, alignment specifications.

Brake System Coverage:

Front and rear brake systems (disc and drum), ABS, parking brake.

Electrical System Coverage:

Wiring diagrams, component testing, charging system, starting system, lighting, accessories.

Body Chassis Coverage:

Body panel repair, interior trim, glass, chassis components, rustproofing.

HVAC Coverage:

Heating, ventilation, and air conditioning system diagnosis and repair.

Fuel Emissions Coverage:

Fuel injection systems, emissions control systems, exhaust components.

Diagnostic Troubleshooting:

Extensive diagnostic procedures and troubleshooting guides for all major systems.

Page Count

Estimated Page Count:

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication.

Engine Electrical:

Ignition system, fuel injection system (EFI/CRDi), sensors, actuators, ECU.

Transmission Manual:

Clutch, gearbox internal components, shift mechanism, overhaul.

Transmission Automatic:

Torque converter, valve body, planetary gears, solenoids, hydraulic control, overhaul.

Transfer Case:

4WD system operation, maintenance, and repair.

Front Axle Differential:

Components, maintenance, and repair.

Rear Axle Differential:

Components, maintenance, and repair.

Suspension Front:

Independent suspension components, shock absorbers, springs, control arms.

Suspension Rear:

Solid axle or independent rear suspension, shock absorbers, springs, links.

Steering:

Steering column, steering rack/box, tie rods, power steering pump and system.

Brakes Front:

Disc brake caliper, rotor, pads, hydraulic lines.

Brakes Rear:

Disc or drum brake components, wheel cylinders, shoes, parking brake mechanism.

ABS control module, wheel speed sensors, hydraulic modulator.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, exterior trim.

Body Interior:

Dashboard, seating, upholstery, door panels, headliner, sound deadening.

HVAC System:

Compressor, condenser, evaporator, blower motor, climate control panel, refrigerant.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes, hangers.

Cooling System:

Radiator, fan, thermostat, water pump, coolant hoses, coolant specifications.

Charging System:

Alternator, battery, voltage regulator.

Starting System:

Starter motor, starter solenoid, ignition switch.

Lighting System:

Headlights, taillights, interior lights, turn signals, fog lights.

Instrument Panel:

Gauges, warning lights, indicators, dashboard illumination.

Wiper Washer System:

Wiper motor, linkage, blades, washer pump, fluid reservoir.

Remote Control Locks:

Operation and diagnosis of keyless entry systems (if equipped).

Anti Theft System:

Operation and diagnosis of factory alarm systems (if equipped).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement.

Component Removal Installation:

Step-by-step instructions for removing and reinstalling all major components.

Engine Rebuilding:

Detailed procedures for engine disassembly, inspection, repair, and reassembly.

Transmission Overhaul:

Complete guides for the disassembly, cleaning, inspection, and reassembly of transmissions.

Brake System Repair:

Brake pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding procedures.

Suspension Alignment:

Adjustment procedures and alignment specifications for front and rear suspension.

Electrical Troubleshooting:

Systematic diagnostic approaches, component testing methods, interpreting wiring diagrams.

Body Panel Repair:

Dent removal, panel replacement, welding procedures, seam sealing.

HVAC Diagnosis:

Refrigerant system testing, leak detection, component testing.

ECU Diagnosis:

Diagnostic Trouble Codes (DTCs), sensor data interpretation, ECU testing.

Technical Depth

Depth Level:

Comprehensive: Covers all aspects from routine maintenance to complete overhaul and advanced diagnostics.

Diagnostic Focus:

Detailed troubleshooting trees and symptom-based diagnostic procedures.

Repair Instructions:

Step-by-step guides with torque specifications, clearances, and special tool requirements.

Schematics:

Detailed electrical wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick information retrieval.

Printable:

Printable pages for physical reference in a workshop environment.

Print Quality

Image Resolution:

High-resolution images, diagrams, and illustrations.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Options Gasoline:

2.0L (G20THF), 2.3L (C23, G23THF), 2.6L (C26NE, G26N)

Engine Options Diesel:

2.2L Diesel (D22), 2.5L TD (D25T), 2.9L TD (D29T) - Often sourced from Perkins or SsangYong.

Performance

Horsepower Range Gasoline:

Approx. 110 HP - 150 HP (depending on engine and tuning)

Torque Range Gasoline:

Approx. 170 Nm - 210 Nm (depending on engine)

Horsepower Range Diesel:

Approx. 70 HP - 120 HP (depending on engine and turbocharging)

Torque Range Diesel:

Approx. 140 Nm - 250 Nm (depending on engine and turbocharging)

Fuel System

Fuel Injection:

Multi-point fuel injection (MPI) for gasoline, Direct injection (DI) or Common Rail Direct Injection (CRDi) for diesel.

Fuel Type:

Unleaded Gasoline (Octane rating as per market) / Diesel Fuel

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission (e.g., GM TH700R4 variant or similar)

Features

Drive System:

Part-time Four-Wheel Drive (4WD) with selectable high/low range, some models may have full-time AWD.

📐 Dimensions

Exterior

Length:

Approx. 4,400 - 4,600 mm (varies by generation and body style)

Width:

Approx. 1,730 - 1,800 mm

Height:

Approx. 1,650 - 1,750 mm

Weights

Curb Weight:

Approx. 1,700 - 1,900 kg

Gross Vehicle Weight:

Approx. 2,400 - 2,600 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Limited publicly available global crash test data for this specific model and period. Owners should consult vehicle specifics.

Active Features

Available on higher trim levels and later models.

Traction Control:

Rarely equipped, not a standard feature.

Passive Features

Airbags:

Driver airbag standard on many models, passenger airbag optional or available on later models.

Seatbelts:

Three-point seatbelts for front occupants, two-point or three-point for rear (varies).

💡 Technology Features

Infotainment

Radio System:

AM/FM radio with cassette player or CD player, often with 4-6 speakers. Basic systems, no advanced features.

Driver Assistance

Cruise Control:

Available on higher trim levels or as an option.

Parking Sensors:

Rarely equipped, not a standard feature.

Connectivity

Bluetooth:

Not available on factory systems of this era.

Usb Aux Input:

Not available on factory systems of this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specific engine).

Air Filter Replacement:

Every 15,000-30,000 km or as needed, based on driving environment.

Spark Plug Replacement:

Every 30,000-60,000 km for standard spark plugs, potentially longer for iridium/platinum (engine dependent).

Timing Belt Replacement:

Critical for interference engines; typically every 60,000-100,000 km. Refer to manual for specific engine and belt type (belt vs. chain).

Fluid Specifications

Engine Oil Spec:

API SG/SH/SJ or higher, Viscosity SAE 10W-30 or 10W-40 recommended for gasoline engines. Diesel engines may require API CD/CE/CF or higher, SAE 15W-40 or 10W-40. Always consult manual for exact OEM specification.

Coolant Spec:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Specific OEM coolant type may be required.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, viscosity SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron III or equivalent ATF (Automatic Transmission Fluid). Refer to manual for precise specification.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Spec:

Power steering fluid or Dexron III ATF, depending on system design.

Known Issues

Common Issues Engine:

Head gasket leaks, oil seal leaks, timing belt failures (critical), injector issues in diesel models.

Common Issues Transmission:

Clutch wear, automatic transmission solenoid failures, gear synchro issues in manuals.

Common Issues Suspension Steering:

Worn bushings, ball joints, tie rod ends, power steering pump leaks.

Common Issues Electrical:

Corroded ground points, faulty relays, alternator issues, aging wiring harnesses.

Common Issues Body:

Rust on chassis, wheel arches, and underbody; door lock actuator failures.

Common Issues HVAC:

AC compressor failure, refrigerant leaks, blower motor issues.

📚 Vehicle History

Brand Heritage

Brand Origin:

Daewoo Motor Company was a South Korean manufacturer, established in 1982. Known for producing a range of vehicles, often based on licensed GM platforms.

Model Evolution

Generations:

The Korando underwent significant styling and mechanical changes between its introduction in 1996 and 2006. The first generation (often referred to as Korando Family or C200 based) shared platform elements with the SsangYong Korando. The later models (post-2000) saw updates in styling and powertrain options.

Production

Production Period:

1996 - 2006

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

General Reputation:

The Daewoo Korando, particularly its early iterations, was recognized for its ruggedness and off-road capability for its price point. However, it faced challenges with perceived build quality and long-term reliability compared to Japanese competitors.