SsangYong Korando 1996-2006 Service Repair Manual

정가: $133.00
할인가: $133.00
정가
단가: 단위

🏷️ Basic Information Identification Make: SsangYong Model: Korando Model Generations Covered: First Generation (C200) / Second Generation (KJ) Year Range Covered: 1996-2006 👋 Introduction Market Position Market Position: The SsangYong Korando, particularly during this era, occupied a niche in the compact to mid-size SUV market, often appealing to buyers seeking rugged utility and off-road capability at a competitive price point. This manual caters to the DIY enthusiast and independent repair shops working on these vehicles. Target Audience: Ideal for owners of SsangYong Korando vehicles from 1996-2006 looking to perform their own maintenance and repairs, as well as independent mechanic shops. Competitive Analysis Competitive Analysis: Competitors in this segment during the 1996-2006 period included vehicles like the Jeep Cherokee (XJ/Liberty), Mitsubishi Pajero/Montero Sport, Toyota 4Runner, and Land Rover Discovery. The Korando distinguished itself with its robust chassis and often more accessible pricing, though brand perception and resale value varied by market. Key Features Key Features Manual: Comprehensive coverage, step-by-step instructions, exploded views, electrical schematics, cross-platform compatibility, printable pages, cost-effective alternative to dealership service. Exploded Views Importance: Exploded views are critical for identifying component relationships, order of assembly/disassembly, and specifying correct hardware, greatly simplifying complex repair tasks. 📋 Manual Details Coverage Coverage Areas: All models, all engines, all trim levels, all transmission types Completeness Statement: The manual is described as 'COMPLETE and INTACT' with no missing or corrupt parts, assuring users of its thoroughness. Pages Page Count: Estimated 1000+ pages (comprehensive technical manual) Type Manual Type: Service and Repair Manual Language Language: English Format File Format: HTML File Format Details: HTML (HyperText Markup Language) allows for cross-browser compatibility and interactive features like linked sections and potentially embedded images/diagrams. It's a versatile format for technical documentation. Manual Type Content Type: Professional technical manual, equivalent to those used in official service centers. 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission (Manual & Automatic), Transfer Case, Drive Axles, Steering System, Suspension System (Front & Rear), Braking System, Electrical System, Body & Chassis, HVAC System, Body Electrical Components Procedures Procedures Included: Routine Maintenance, Scheduled Service, Troubleshooting, Diagnostics, Component Removal & Installation, Major Repairs, Overhauls, Electrical Wiring Diagrams, Component Specifications, Torque Specifications Engine Overhaul Procedures: Complete engine disassembly, inspection, measurement of internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head reconditioning, and reassembly with torque specifications. Brake System Repairs: Includes procedures for brake pad and shoe replacement, rotor/drum resurfacing or replacement, caliper and wheel cylinder overhaul, brake line inspection and replacement, and bleeding the hydraulic system. Electrical Diagnostics: Step-by-step guides for diagnosing electrical faults, including using multimeters, checking fuses and relays, and tracing wiring for specific circuits. Depth Technical Depth: Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including electrical system diagnostics) Systems Covered Electrical System Coverage: Detailed wiring diagrams for all major systems including engine control, ignition, lighting, instruments, power windows, central locking, and ancillary components. Troubleshooting guides for common electrical faults are included. Chassis And Body: Covers frame construction, body panel removal and installation, door mechanisms, window regulators, bumpers, and interior trim components. Includes corrosion protection and repair advice. Suspension And Steering: Comprehensive information on independent front suspension (often torsion bar or coil spring), solid rear axle (leaf spring or coil spring dependent on model), steering gearbox/rack and pinion, and power steering system. Technical Depth Troubleshooting Methodology: The manual employs a systematic approach to troubleshooting, often using symptom-based diagnostics, flowcharts, and specific test procedures for electrical components and mechanical systems. Rebuild Procedures: Covers complete rebuild procedures for major components such as engines, transmissions, and differentials, providing detailed instructions and specifications for rebuilding. 📊 Manual Specifications Digital Delivery Delivery Method: Electronic Delivery via Email (Instant Download) Printability Printable: Yes, all pages are printable File Quality Searchable Text: Likely searchable due to HTML format, facilitating quick information retrieval Cross Platform Compatibility: Compatibility with Windows, Mac, and Linux operating systems ensures accessibility for a wide range of users and computer setups. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Engines Offered: SsangYong 2.3L (gasoline), SsangYong 2.0L Diesel, Mercedes-Benz OM661 2.0L Diesel, Mercedes-Benz OM662 2.9L Diesel Performance Engine Performance Details: Horsepower and torque figures vary significantly by engine. For example, the 2.3L gasoline engine typically produced around 110-120 hp, while diesel variants ranged from 79 hp (2.0L non-turbo) to over 120 hp (2.9L turbo). Specific performance data for each engine variant is detailed within the manual. Engine Identification: Specific engine codes (e.g., M161, M162 for gasoline; OM661, OM662 for Mercedes-Benz diesels) are detailed, allowing precise identification for parts and service. Fuel System Fuel System Types: Gasoline: Fuel Injection; Diesel: Direct Injection (Common Rail or Indirect Injection depending on specific engine) Efi Components: Details on fuel pump operation, fuel injectors, throttle body, Mass Airflow Sensor...

17 people are viewing this right now

Type: Car

공급업체:

Sku: 495869

Collections: ALL Ssangyong

Availability: In stock

Tags: 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Car Cars Korando Ssangyong

제품 이형 상품

Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Korando

Model Generations Covered:

First Generation (C200) / Second Generation (KJ)

Year Range Covered:

1996-2006

👋 Introduction

Market Position

Market Position:

The SsangYong Korando, particularly during this era, occupied a niche in the compact to mid-size SUV market, often appealing to buyers seeking rugged utility and off-road capability at a competitive price point. This manual caters to the DIY enthusiast and independent repair shops working on these vehicles.

Target Audience:

Ideal for owners of SsangYong Korando vehicles from 1996-2006 looking to perform their own maintenance and repairs, as well as independent mechanic shops.

Competitive Analysis

Competitive Analysis:

Competitors in this segment during the 1996-2006 period included vehicles like the Jeep Cherokee (XJ/Liberty), Mitsubishi Pajero/Montero Sport, Toyota 4Runner, and Land Rover Discovery. The Korando distinguished itself with its robust chassis and often more accessible pricing, though brand perception and resale value varied by market.

Key Features

Key Features Manual:

Comprehensive coverage, step-by-step instructions, exploded views, electrical schematics, cross-platform compatibility, printable pages, cost-effective alternative to dealership service.

Exploded Views Importance:

Exploded views are critical for identifying component relationships, order of assembly/disassembly, and specifying correct hardware, greatly simplifying complex repair tasks.

📋 Manual Details

Coverage

Coverage Areas:

All models, all engines, all trim levels, all transmission types

Completeness Statement:

The manual is described as 'COMPLETE and INTACT' with no missing or corrupt parts, assuring users of its thoroughness.

Pages

Page Count:

Estimated 1000+ pages (comprehensive technical manual)

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

File Format Details:

HTML (HyperText Markup Language) allows for cross-browser compatibility and interactive features like linked sections and potentially embedded images/diagrams. It's a versatile format for technical documentation.

Manual Type

Content Type:

Professional technical manual, equivalent to those used in official service centers.

📖 Manual Coverage

Systems

Systems Covered:

Engine Mechanical, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission (Manual & Automatic), Transfer Case, Drive Axles, Steering System, Suspension System (Front & Rear), Braking System, Electrical System, Body & Chassis, HVAC System, Body Electrical Components

Procedures

Procedures Included:

Routine Maintenance, Scheduled Service, Troubleshooting, Diagnostics, Component Removal & Installation, Major Repairs, Overhauls, Electrical Wiring Diagrams, Component Specifications, Torque Specifications

Engine Overhaul Procedures:

Complete engine disassembly, inspection, measurement of internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head reconditioning, and reassembly with torque specifications.

Brake System Repairs:

Includes procedures for brake pad and shoe replacement, rotor/drum resurfacing or replacement, caliper and wheel cylinder overhaul, brake line inspection and replacement, and bleeding the hydraulic system.

Electrical Diagnostics:

Step-by-step guides for diagnosing electrical faults, including using multimeters, checking fuses and relays, and tracing wiring for specific circuits.

Depth

Technical Depth:

Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including electrical system diagnostics)

Systems Covered

Electrical System Coverage:

Detailed wiring diagrams for all major systems including engine control, ignition, lighting, instruments, power windows, central locking, and ancillary components. Troubleshooting guides for common electrical faults are included.

Chassis And Body:

Covers frame construction, body panel removal and installation, door mechanisms, window regulators, bumpers, and interior trim components. Includes corrosion protection and repair advice.

Suspension And Steering:

Comprehensive information on independent front suspension (often torsion bar or coil spring), solid rear axle (leaf spring or coil spring dependent on model), steering gearbox/rack and pinion, and power steering system.

Technical Depth

Troubleshooting Methodology:

The manual employs a systematic approach to troubleshooting, often using symptom-based diagnostics, flowcharts, and specific test procedures for electrical components and mechanical systems.

Rebuild Procedures:

Covers complete rebuild procedures for major components such as engines, transmissions, and differentials, providing detailed instructions and specifications for rebuilding.

📊 Manual Specifications

Digital Delivery

Delivery Method:

Electronic Delivery via Email (Instant Download)

Printability

Printable:

Yes, all pages are printable

File Quality

Searchable Text:

Likely searchable due to HTML format, facilitating quick information retrieval

Cross Platform Compatibility:

Compatibility with Windows, Mac, and Linux operating systems ensures accessibility for a wide range of users and computer setups.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Common Engines Offered:

SsangYong 2.3L (gasoline), SsangYong 2.0L Diesel, Mercedes-Benz OM661 2.0L Diesel, Mercedes-Benz OM662 2.9L Diesel

Performance

Engine Performance Details:

Horsepower and torque figures vary significantly by engine. For example, the 2.3L gasoline engine typically produced around 110-120 hp, while diesel variants ranged from 79 hp (2.0L non-turbo) to over 120 hp (2.9L turbo). Specific performance data for each engine variant is detailed within the manual.

Engine Identification:

Specific engine codes (e.g., M161, M162 for gasoline; OM661, OM662 for Mercedes-Benz diesels) are detailed, allowing precise identification for parts and service.

Fuel System

Fuel System Types:

Gasoline: Fuel Injection; Diesel: Direct Injection (Common Rail or Indirect Injection depending on specific engine)

Efi Components:

Details on fuel pump operation, fuel injectors, throttle body, Mass Airflow Sensor (MAF), and Oxygen Sensors (O2) for gasoline models.

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission

Optional

Optional Transmission Type:

4-speed Automatic Transmission (often sourced from Mercedes-Benz)

Features

Transmission Features:

Includes coverage for RWD and 4WD/AWD systems, including transfer case operation and maintenance. Gear ratios and fluid specifications for both manual and automatic transmissions are provided.

Transfer Case Coverage:

Detailed procedures for operating, maintaining, and repairing the part-time or full-time four-wheel-drive transfer case, including lubrication and seal replacement.

📐 Dimensions

Exterior

Typical Exterior Dimensions:

Length: ~4420-4500 mm, Width: ~1770-1800 mm, Height: ~1650-1700 mm (varies by body style - Hardtop, Soft Top, Wagon)

Weights

Typical Curb Weights:

Approx. 1600-1800 kg (depending on engine and drivetrain)

Towing Capacity:

While not explicitly stated in the product description, the manual likely contains specifications for Gross Vehicle Weight Rating (GVWR) and Gross Combined Weight Rating (GCWR), which inform towing capacity.

🛡️ Safety Features

Ratings

Safety Ratings:

Specific official crash test ratings (e.g., NHTSA, Euro NCAP) for this generation of Korando are not widely publicized or may vary by region. The manual will detail safety system components and their function.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) – availability varies by trim and model year; Four-wheel drive systems with low-range gearing for enhanced off-road traction.

Passive Features

Passive Safety Features:

Seat belts, reinforced chassis structure, and potentially driver/passenger airbags depending on model year and market. The manual covers the inspection and maintenance of these systems.

💡 Technology Features

Infotainment

Infotainment Systems:

Base to mid-level audio systems with AM/FM radio and CD player were common. Climate control systems ranged from manual air conditioning to automatic climate control in higher trims. The manual covers HVAC system diagnostics and repair.

Climate Control Details:

Manual and automatic climate control systems are covered, including refrigerant type, operation of A/C compressor, blower motor, and temperature control blend doors.

Driver Assistance

Driver Assistance Features:

Limited by modern standards. Features primarily include the ABS system. The manual will focus on mechanical and electrical systems rather than advanced electronic driver aids.

Connectivity

Connectivity Options:

Very basic; typically limited to auxiliary input for audio devices if equipped. No integrated Bluetooth or smartphone connectivity is expected for this era.

🔧 Maintenance

Service Intervals

Typical Service Intervals:

The manual provides a detailed 'Regular Service Interval Table'. General recommendations often include: Engine Oil & Filter: every 5,000-10,000 km or 6-12 months; Air Filter: every 20,000-30,000 km; Fuel Filter: every 20,000-40,000 km (diesel); Coolant: every 40,000-60,000 km; Transmission Fluid: every 40,000-80,000 km (manual and automatic).

Fluid Specifications

Recommended Fluids:

Engine Oil: API SG/SH/SJ, SAE 10W-30 or 10W-40 (or as specified by engine type); Transmission Fluid (Manual): API GL-4, SAE 75W-90; Transmission Fluid (Automatic): Dexron III or equivalent; Brake Fluid: DOT 3 or DOT 4; Coolant: Ethylene Glycol based antifreeze (50/50 mix with distilled water). Specific Mercedes-Benz engine requirements may vary and are detailed in the manual.

Power Steering Fluid:

Specific type will be listed; typically a general power steering fluid or ATF (Automatic Transmission Fluid) for systems using it.

Differential Fluid:

Specifications for front and rear differentials and transfer case, typically SAE 75W-90 or 80W-90 GL-5 gear oil.

Known Issues

Common Wear And Tear Items:

Common issues may include wear in the suspension components (bushings, ball joints), potential for oil leaks from engine seals, exhaust system corrosion, and issues related to older diesel injection systems. The manual provides diagnostic procedures to address these.

Diesel Engine Specifics:

For diesel variants, the manual will cover glow plug system diagnostics, injection pump timing, injector testing, and turbocharger maintenance (if applicable).

Coolant System Maintenance:

Guidance on flushing the cooling system, replacing thermostat, water pump, hoses, and radiator, crucial for preventing engine overheating.

📚 Vehicle History

Brand Heritage

Brand Heritage Overview:

SsangYong, a South Korean automotive manufacturer, has a history rooted in producing robust utility vehicles, including Jeeps under license in its earlier years. The Korando name itself has a long lineage, tracing back to the early 1980s.

International Presence:

SsangYong vehicles, including the Korando, have been sold in various international markets, often through different dealership networks and sometimes with rebadging, making a comprehensive service manual essential for owners worldwide.

Model Evolution

Model Evolution 1996-2006:

The Korando models covered by this manual represent a significant evolution from earlier iterations. The KJ generation, introduced in the mid-1990s, featured a more modern chassis (often utilizing Mercedes-Benz mechanicals) and body styles, including a two-door convertible soft-top and a five-door wagon. This period also saw the adoption of more powerful and refined Mercedes-Benz diesel engines, enhancing the Korando's appeal.

Body Style Variations:

This generation was available in several distinct body styles: a two-door convertible with a removable soft top, a two-door hardtop, and a longer wheelbase five-door wagon, all of which are covered.

Production

Production Locations:

Primarily produced in South Korea by SsangYong Motor Company.