🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Common Name: Lancer EVO Product Name: 1996-2008 Mitsubishi Lancer Evolution (Lancer EVO) Workshop Repair Service Manual Codes Chassis Codes Covered: CP9A (Evo IV-VI), CT9A (Evo VII-IX) Engine Codes Covered: 4G63, 4G63T (2.0L DOHC Turbocharged) 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution (Evo) is a high-performance sports sedan that defined the affordable performance car segment and became a rally homologation special icon. Known for its advanced All-Wheel Drive (AWD) system, potent turbocharged engine, and exceptional handling, the Evo attracted enthusiasts worldwide seeking track-day capability and aggressive styling. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Audi S3, Volkswagen Golf R (later generations), BMW M3 (higher price bracket) Key Features Performance Focus: All-Wheel Drive, turbocharged engine, advanced suspension, robust braking system, lightweight construction Rally Heritage: Developed for Group A rally homologation, leading to its aggressive styling and performance-oriented engineering. Technical Innovation: Active Yaw Control (AYC), Super AYC, ACD (Active Center Differential) across different generations, showcasing Mitsubishi's focus on dynamic handling. 📋 Manual Details Coverage Areas Model Generations Covered: Evolution IV (1996-1997), Evolution V (1998-1999), Evolution VI (1999-2001), Evolution VII (2001-2003), Evolution VIII (2003-2005), Evolution IX (2005-2007) Included Manuals: 1996-2001 Mitsubishi Lancer Evolution IV, V, VI Workshop Service Repair Manual; 2001-2007 Mitsubishi Lancer Evolution VII, VIII, IX Workshop Service Repair Manual Page Count Total Pages Estimated: 4600+ Manual Type Type: Comprehensive Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, ignition system, lubrication system, cooling system, exhaust system, turbocharger system, intercooler system, transmission (manual & automatic), clutch, drivetrain (transfer case, differentials), drive shafts, axles Chassis: Suspension (front & rear), steering system, braking system (ABS included), wheels, tires, chassis and frame Electrical: Body electrical systems, lighting, instruments, interior electronics, exterior electronics, engine control unit (ECU), power distribution, wiring diagrams, diagnostics, multiplex communication systems (CAN bus for later models) Bodywork: Exterior body panels, interior trim, doors, windows, locks, seats, HVAC system, body repair, corrosion protection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacement Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component troubleshooting and replacement, body panel repair Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), specific system diagnostic procedures, use of diagnostic tools Installation: Component replacement procedures, installation guidelines for factory options and accessories Technical Depth Depth: Comprehensive: From basic maintenance and adjustments to complete engine and transmission rebuilds, detailed electrical schematics, and bodywork procedures. Includes torque specifications, clearances, and diagnostic parameters. 📊 Manual Specifications File Format Format: PDF Searchable: Yes Printable: Yes Ipad Ready: Yes Print Quality Quality: High-resolution scans, clear text and diagrams Binding Type Binding: Digital Download (Not Applicable) Paper Type Paper Type: Digital Download (Not Applicable) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged and Intercooled Engine Code: 4G63/4G63T Displacement: 2.0 Liters (1997 cc) Performance Horsepower Range: Approximately 271 hp to 291 hp (depending on generation and market) Torque Range: Approximately 274 lb-ft to 300 lb-ft (depending on generation and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Turbocharger: Mitsubishi TD05, TD06, or similar variable geometry turbochargers (depending on generation) Technical Specs Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 to 9.0:1 (depending on generation) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag/Mitsubishi), 6-speed Manual (later generations) Optional Transmission Type: 4-speed Automatic (available on some standard Lancer models, less common/desirable on performance Evos) Features AWD System: Full-time All-Wheel Drive with Active Center Differential (ACD) and Active Yaw Control (AYC) or Super AYC Transfer Case: Mechanical front differential, mechanical rear differential, electronically controlled center differential (ACD) 📐 Dimensions Exterior Length Overall: Approx. 4,350 - 4,490 mm (171.3 - 176.8 inches) Width Overall: Approx. 1,770 - 1,810 mm (69.7 - 71.3 inches) Height Overall: Approx. 1,430 - 1,450 mm (56.3 - 57.1 inches) Wheelbase: Approx. 2,600 - 2,625 mm (102.4 - 103.3 inches) Weights Curb Weight: Approx. 1,450 - 1,500 kg (3,197 - 3,307 lbs) Gross Vehicle Weight Rating: Varies by model and market 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency (e.g., IIHS, NHTSA). Later models generally performed better due to updated safety standards. Active Features AWD System: Mitsubishi's advanced AWD systems (ACD, AYC, Super AYC) significantly enhance active safety and stability. ABS: Standard Anti-lock Braking System (ABS) Traction Control: Active Traction Control (TCL) often integrated with AWD system Passive Features Airbags: Driver and front passenger airbags (standard), side airbags (optional on some models) Seatbelts: 3-point front and rear seatbelts with pretensioners Body Structure: Reinforced chassis and crumple zones 💡 Technology Features Infotainment Audio System: Factory-installed ETR AM/FM stereo with cassette/CD player. Later models may feature upgraded audio systems with more speakers. Navigation: Rare factory option, more commonly aftermarket GPS...