Comprehensive, covering all aspects from routine maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick navigation to specific topics.
Print Quality
Quality:
High-resolution scans/files suitable for printing pages or the entire manual.
Binding Type
Format:
Digital Download (Printable)
Paper Type
Intended Use:
For home printing and workshop use.
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.0L V6 (Mitsubishi 6G72)
Engine 1 Displacement:
182 cu in (2972 cc)
Engine 1 Configuration:
SOHC, 12 Valves
Engine 1 Horsepower Est:
141 hp @ 4800 RPM
Engine 1 Torque Est:
171 lb-ft @ 3100 RPM
Engine 2
Engine 2:
3.3L V6 (Chrysler EBD)
Engine 2 Displacement
Engine 2 Displacement:
203 cu in (3301 cc)
Engine 2 Configuration
Engine 2 Configuration:
OHV, 12 Valves
Engine 2 Horsepower Est
Engine 2 Horsepower Est:
150 hp @ 4400 RPM
Engine 2 Torque Est
Engine 2 Torque Est:
185 lb-ft @ 3200 RPM
Engine 3
Engine 3:
3.8L V6 (Chrysler EGT)
Engine 3 Displacement
Engine 3 Displacement:
230 cu in (3778 cc)
Engine 3 Configuration
Engine 3 Configuration:
OHV, 12 Valves
Engine 3 Horsepower Est
Engine 3 Horsepower Est:
166 hp @ 4400 RPM
Engine 3 Torque Est
Engine 3 Torque Est:
207 lb-ft @ 3200 RPM
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission 1:
3-speed Automatic (A500 / 42LE)
Optional
Transmission 2:
4-speed Automatic (A604 / 41TE)
Transmission 3:
4-speed Automatic (42LE, updated version of A500)
Features
Type:
Transaxle (engine and transmission integrated unit)
Fluid Type Spec:
ATF+4 (often specified as equivalent or Mopar ATF+3 for this era, check manual for exact specification)
Fluid Capacity Est:
Approx. 9-11 quarts (8.5-10.5 liters) for a complete drain and fill, higher for torque converter refill.
📐 Dimensions
Exterior
Length Est:
Approx. 175-180 inches (4445-4572 mm)
Width Est:
Approx. 72 inches (1829 mm)
Height Est:
Approx. 68-70 inches (1727-1778 mm)
Interior
Seating Capacity:
5-7 passengers depending on configuration
Cargo
Cargo Volume Est Max:
Over 100 cubic feet (2832 liters) with rear seats removed.
Weights
Curb Weight Est:
Approx. 3500-4000 lbs (1588-1814 kg) depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Est:
Likely 3 or 4 star rating (typical for era, specific data may vary)
NHTSA Passenger Front Impact Est:
Likely 3 or 4 star rating (typical for era, specific data may vary)
Active Features
ABS:
Anti-lock Braking System (Optional on some trims)
Passive Features
Airbags:
Driver and passenger front airbags standard
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player, optional premium sound systems.
Display:
Basic analog gauges, digital odometer, climate control displays.
Driver Assistance
Cruise Control:
Standard on most trims, electronic speed control.
Connectivity
Auxiliary Inputs:
None standard; aftermarket solutions exist.
Comfort Features
Power Options:
Power windows, power door locks, power mirrors (available).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed, based on inspection.
Spark Plug Replacement:
Copper plugs: 30,000 miles; Platinum plugs: 60,000-100,000 miles (check manual for specific type).
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on driving conditions (severe service may require more frequent changes).
Coolant Change:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (check manual for specific viscosity based on temperature/engine)
Coolant Type:
Mopar Antifreeze/Coolant (Ethylene Glycol based) or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Transmission solenoid issues (especially on 4-speed units), leading to shifting problems.
Common Problem 2:
Head gasket failures (particularly on the 3.3L and 3.8L engines, though less common on the 3.0L Mitsubishi).
Common Problem 3:
Water pump leaks or bearing failure.
Common Problem 4:
Front suspension wear (ball joints, tie rods, struts).
Common Problem 5:
CV axle boots cracking and tearing, leading to joint damage.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation
Model Evolution
Generation:
NS Platform (1996-2000)
Predecessor:
1991-1995 Dodge Caravan (SH Platform)
Key Updates For 1996:
Major redesign, new exterior styling, improved safety features, updated interior, introduction of more powerful engines.
Production
Assembly Locations Est:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Minivan Segment Impact:
The Caravan, along with its Plymouth Voyager and Chrysler Town & Country siblings, defined and dominated the minivan segment for years, offering unparalleled practicality and versatility.
Ratings
Initial Reception:
The 1996 redesign was well-received for its improved styling and safety, solidifying its market leadership.