🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Model Designation Internal: W163 Product Name: Mercedes Benz M Class ML320 ML350 ML430 ML500 M55 Complete Workshop Service Repair Manual 1997-2005 Generation Generation Code: W163 Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Vehicle Class: Luxury SUV Key Selling Points Of Vehicle: Off-road capability, luxury appointments, powerful engines, robust build quality Competitive Analysis Competitors Era: BMW X5, Lexus RX, Land Rover Discovery, Volvo XC90 Key Features Of Manual Value Proposition: Empowers owners to perform their own repairs, saving significant costs on dealership labor. User Friendliness: Easy-to-follow step-by-step instructions and illustrations Accessibility: Downloadable to PC, Mac, tablets, and smartphones 📋 Manual Details Coverage Areas Market Segment: North America, Europe, Global Model Variants Covered: ML320, ML350, ML430, ML500, ML55 AMG Engine Variants Covered: All engine types for specified models Trim Levels Covered: All trim levels Transmission Types Covered: All transmission types (e.g., Automatic) Page Count Estimated Page Count: Detailed, likely exceeding 1000 pages Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, emissions control, engine management (ECU/DME) Transmission Drivetrain: Automatic transmission (e.g., 5G-TRONIC 722.6), transfer case, drive axles, differentials, prop shafts, CV joints Chassis Suspension: Front and rear suspension components, steering system, wheels, tires, wheel alignment Brakes: Brake system hydraulics, ABS, ASR, ESP, brake pad and rotor replacement, parking brake Electrical: Battery, charging system, starter, lighting (interior/exterior), instrument cluster, body control module (BCM), power windows, mirrors, seats, door locks, wipers, horns HVAC: Heating, ventilation, air conditioning (manual and automatic climate control), refrigerant handling Body: Body construction, exterior panels, interior trim, doors, hood, tailgate, glass, seals, chassis components Comfort Convenience: Seats (manual/power), sunroof, audio system, navigation system (if equipped), remote keyless entry Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair: Component removal and installation, troubleshooting guides, diagnostic procedures, component testing, adjustment procedures Diagnostics: Troubleshooting charts, symptom-based diagnostics, common fault codes (OBD-II), electrical system diagnostics Disassembly Assembly: Step-by-step instructions for complete disassembly and reassembly of major components and systems Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to in-depth engine and transmission overhauls Diagnostic Level: Advanced diagnostics, including electrical schematics and component testing procedures Repair Level: Full repair procedures, including engine rebuild, transmission overhaul, and structural repairs 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: High quality, printable page-by-page or in full Binding Type Binding For Digital: N/A (Digital Download) Paper Type Paper Type For Digital: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (or compatible PDF reader) Delivery Method Delivery: Instant Email Delivery Post-Payment ⚙️ Engine Specifications Primary Engine Engine Ml320: 3.2L M112 E32 V6 (SOHC 18V) Engine Ml350: 3.7L M112 E37 V6 (SOHC 18V) - Primarily post-2003 Engine Ml430: 4.3L M113 E43 V8 (SOHC 24V) Engine Ml500: 5.0L M113 E50 V8 (SOHC 24V) - Primarily post-2002 Engine Ml55 Amg: 5.4L M113 E55 V8 (SOHC 24V) - AMG tuned Performance Ml320 Horsepower: Approx. 215-218 hp @ 5750 rpm Ml320 Torque: Approx. 229-232 lb-ft @ 3000-4500 rpm Ml430 Horsepower: Approx. 268 hp @ 5500 rpm Ml430 Torque: Approx. 284 lb-ft @ 3000-4500 rpm Ml500 Horsepower: Approx. 292 hp @ 5600 rpm Ml500 Torque: Approx. 339 lb-ft @ 2800-4500 rpm Ml55 Amg Horsepower: Approx. 349 hp @ 5500 rpm Ml55 Amg Torque: Approx. 376 lb-ft @ 3000-4250 rpm Fuel System Fuel Type: Premium Unleaded Gasoline Injection System: Electronic Fuel Injection (EFI) Cooling System Coolant Type: MB Approved Antifreeze/Coolant (e.g., ZEREX G-05 or equivalent) 🔧 Transmission Standard Type: 5-speed automatic transmission (722.6 '5G-TRONIC') Optional Type: N/A (Automatic standard across all models) Features Drive System: 4MATIC All-Wheel Drive (AWD) Transmission Fluid Type: MB Approved ATF (e.g., Shell ATF 134 or equivalent) Transfer Case: Integrated with AWD system, often with low-range gearing option for ML models 📐 Dimensions Exterior Length Approx: 184.5 inches (4686 mm) Width Approx: 71.5 inches (1816 mm) Height Approx: 67.5 inches (1715 mm) Weights Curb Weight Approx Ml320: 4400 lbs (2000 kg) Towing Capacity Approx: 5000 lbs (2268 kg) Wheelbase Approx: 111 inches (2820 mm) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for models tested during the period) NHTSA Front Impact Passenger: Good (for models tested during the period) Active Features Stability Control: Electronic Stability Program (ESP) standard on most models Traction Control: All-Season Traction Control (ASR) standard Antilock Brakes: Anti-lock Braking System (ABS) standard Passive Features Airbags Front: Dual front airbags Airbags Side: Optional side-impact airbags Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System Options: Factory-installed AM/FM stereo with CD player, optional Bose sound system. Navigation: Optional factory navigation system (COMAND 2.0/2.5). Driver Assistance Parking Sensors: Optional Parktronic parking...