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1997-1998 Mitsubishi Lancer Evolution IV-V Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV-V Year: 1997-1998 Codes Chassis Code: CN9A (Evo IV), CP9A (Evo V) Engine Codes: 4G63 (Turbocharged Inline-4) 👋 Introduction Market Position Positioning: High-performance rally-bred compact sedan, revered for its turbocharged engine and advanced four-wheel-drive system. Competitive Analysis Competitors: Subaru Impreza WRX, Ford Escort RS Cosworth, Lancia Delta Integrale. Key Features Performance Focus: Designed for aggressive driving and motorsport heritage, offering significant performance upgrades and handling capabilities. Manual Value Proposition Diy Support: Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and enhancing vehicle understanding. Manual Quality Completeness: 100% complete and intact, ensuring no critical information is missing or corrupted. 📋 Manual Details Coverage Areas Comprehensive Coverage: All models and all engines for the 1997-1998 Lancer Evolution IV-V. Page Count Estimated Page Count: Likely exceeds 1000 pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, firing orders, engine diagnostics, troubleshooting. Drivetrain Systems: Transmission removal and installation, in-car servicing, U-joint and CV-joint service procedures. Braking Systems: Brake servicing procedures, front end alignment procedures and specifications. Suspension Steering: Suspension system repair, front end alignment. Electrical Electronic Systems: Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic trouble codes. Comfort Convenience Systems: Sunroof service, air conditioning service and capacities. Procedures Included Maintenance Procedures: Factory maintenance schedules and charts, routine servicing, fluid replacement. Repair Procedures: Step-by-step repair instructions for all covered systems, component replacement, assembly/disassembly. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic trouble tree charts, engine performance analysis. Technical Depth Depth: Comprehensive, from basic maintenance and adjustments to complete engine and transmission rebuilds, detailed electrical diagnostics, and troubleshooting. Illustrations Diagrams Visual Aids: Hundreds of illustrations, detailed exploded diagrams, drawings, and photos. Technical Data Torque Specifications: Complete torque specifications for all critical fasteners and components across various repair procedures. Vacuum Diagrams: Detailed vacuum diagrams for engine systems, essential for diagnosing vacuum leaks and performance issues. Engine Performance: In-depth information on engine performance tuning, diagnostics, and troubleshooting. Accessories: Information on accessories that can enhance engine performance, though likely focused on factory or period-correct upgrades rather than aftermarket. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable pages for use in workshop environments. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Compatibility Operating Systems: All Versions of Windows, Mac, iOS, BB, Android, etc. (Requires PDF Reader). ⚙️ Engine Specifications Primary Engine Engine Type: 4G63 (MIVEC DOHC Turbocharged Inline-4) Performance Displacement: 2.0 Liters (1997 cc) Horsepower: Approx. 276-280 PS (272-276 hp) for Evo IV, slightly higher for Evo V (market dependent). Torque: Approx. 350-357 Nm (258-263 lb-ft) for Evo IV, slightly higher for Evo V (market dependent). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with high-flow injectors. Turbocharger Turbocharger System: Mitsubishi TD05HR-16G or similar turbocharger with intercooler. Engine Management ECU: Engine Control Unit (ECU) with specific tuning for performance. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag or Mitsubishi). Optional Transmission Options: N/A (Primarily manual for performance focus). Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) on Evo IV and Active Center Differential (ACD) on Evo V. 📐 Dimensions Exterior Body Style: 4-door Sedan. Dimensions Approx: Length: ~4350 mm, Width: ~1770 mm, Height: ~1405 mm (Evo IV), ~1395 mm (Evo V). Weights Curb Weight Approx: ~1400-1460 kg (depending on model and options). 🛡️ Safety Features Ratings Crash Safety: While specific ratings from major bodies for this era might be limited, the chassis was designed with rally safety in mind, including robust construction. Active Features Braking System: Brembo anti-lock braking system (ABS) and performance brake calipers/discs. Passive Features Airbags: Driver and front passenger airbags. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo radio with CD player or cassette player. Speaker configuration varies by trim. Driver Assistance Ayc Acd: Active Yaw Control (AYC) on Evo IV and Active Center Differential (ACD) on Evo V, crucial for advanced torque vectoring and handling performance. ABS: Anti-lock Braking System (ABS) for enhanced braking control. Connectivity Diagnostic Ports: OBD-I or OBD-II diagnostic port (depending on market and specific vehicle build date) for retrieving trouble codes. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. The manual will provide precise intervals. Timing Belt Replacement: Recommended every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. The manual details the procedure and inspection intervals. Fluid Specifications Engine Oil: Refer to manual for specific viscosity grade (e.g., 10W-30 or 10W-40, potentially synthetic recommended for high-performance use). Oil capacity typically around 4.5 - 5.0 liters. Coolant: Mixture...
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1997-1998 Mitsubishi Lancer Evolution IV-V Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IV-V
Year:
1997-1998
Codes
Chassis Code:
CN9A (Evo IV), CP9A (Evo V)
Engine Codes:
4G63 (Turbocharged Inline-4)
👋 Introduction
Market Position
Positioning:
High-performance rally-bred compact sedan, revered for its turbocharged engine and advanced four-wheel-drive system.
Competitive Analysis
Competitors:
Subaru Impreza WRX, Ford Escort RS Cosworth, Lancia Delta Integrale.
Key Features
Performance Focus:
Designed for aggressive driving and motorsport heritage, offering significant performance upgrades and handling capabilities.
Manual Value Proposition
Diy Support:
Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and enhancing vehicle understanding.
Manual Quality
Completeness:
100% complete and intact, ensuring no critical information is missing or corrupted.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All models and all engines for the 1997-1998 Lancer Evolution IV-V.
Page Count
Estimated Page Count:
Likely exceeds 1000 pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, firing orders, engine diagnostics, troubleshooting.
Drivetrain Systems:
Transmission removal and installation, in-car servicing, U-joint and CV-joint service procedures.
Braking Systems:
Brake servicing procedures, front end alignment procedures and specifications.
Suspension Steering:
Suspension system repair, front end alignment.
Electrical Electronic Systems:
Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic trouble codes.
Comfort Convenience Systems:
Sunroof service, air conditioning service and capacities.
Procedures Included
Maintenance Procedures:
Factory maintenance schedules and charts, routine servicing, fluid replacement.
Repair Procedures:
Step-by-step repair instructions for all covered systems, component replacement, assembly/disassembly.
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic trouble tree charts, engine performance analysis.
Technical Depth
Depth:
Comprehensive, from basic maintenance and adjustments to complete engine and transmission rebuilds, detailed electrical diagnostics, and troubleshooting.
Illustrations Diagrams
Visual Aids:
Hundreds of illustrations, detailed exploded diagrams, drawings, and photos.
Technical Data
Torque Specifications:
Complete torque specifications for all critical fasteners and components across various repair procedures.
Vacuum Diagrams:
Detailed vacuum diagrams for engine systems, essential for diagnosing vacuum leaks and performance issues.
Engine Performance:
In-depth information on engine performance tuning, diagnostics, and troubleshooting.
Accessories:
Information on accessories that can enhance engine performance, though likely focused on factory or period-correct upgrades rather than aftermarket.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable pages for use in workshop environments.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Compatibility
Operating Systems:
All Versions of Windows, Mac, iOS, BB, Android, etc. (Requires PDF Reader).
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63 (MIVEC DOHC Turbocharged Inline-4)
Performance
Displacement:
2.0 Liters (1997 cc)
Horsepower:
Approx. 276-280 PS (272-276 hp) for Evo IV, slightly higher for Evo V (market dependent).
Torque:
Approx. 350-357 Nm (258-263 lb-ft) for Evo IV, slightly higher for Evo V (market dependent).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with high-flow injectors.
Turbocharger
Turbocharger System:
Mitsubishi TD05HR-16G or similar turbocharger with intercooler.
Engine Management
ECU:
Engine Control Unit (ECU) with specific tuning for performance.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag or Mitsubishi).
Optional
Transmission Options:
N/A (Primarily manual for performance focus).
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) on Evo IV and Active Center Differential (ACD) on Evo V.
📐 Dimensions
Exterior
Body Style:
4-door Sedan.
Dimensions Approx:
Length: ~4350 mm, Width: ~1770 mm, Height: ~1405 mm (Evo IV), ~1395 mm (Evo V).
Weights
Curb Weight Approx:
~1400-1460 kg (depending on model and options).
🛡️ Safety Features
Ratings
Crash Safety:
While specific ratings from major bodies for this era might be limited, the chassis was designed with rally safety in mind, including robust construction.
Active Features
Braking System:
Brembo anti-lock braking system (ABS) and performance brake calipers/discs.
Passive Features
Airbags:
Driver and front passenger airbags.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo radio with CD player or cassette player. Speaker configuration varies by trim.
Driver Assistance
Ayc Acd:
Active Yaw Control (AYC) on Evo IV and Active Center Differential (ACD) on Evo V, crucial for advanced torque vectoring and handling performance.
ABS:
Anti-lock Braking System (ABS) for enhanced braking control.
Connectivity
Diagnostic Ports:
OBD-I or OBD-II diagnostic port (depending on market and specific vehicle build date) for retrieving trouble codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. The manual will provide precise intervals.
Timing Belt Replacement:
Recommended every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. The manual details the procedure and inspection intervals.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 10W-30 or 10W-40, potentially synthetic recommended for high-performance use). Oil capacity typically around 4.5 - 5.0 liters.
Coolant:
Mixture of ethylene glycol-based antifreeze and distilled water. Capacity ~7.0-7.5 liters. Manual specifies type and mixture ratio.
Transmission Fluid:
Manual Transmission Fluid (MTF) specification will be detailed in the manual. Capacity around 2.0-2.5 liters.
Differential Fluid:
Specific gear oil for front and rear differentials (if applicable). Manual will specify type and quantity.
Known Issues
Common Wear Items:
Clutch wear, turbocharger maintenance and potential failure, suspension bushings, and engine mounts are common wear items on high-performance vehicles of this era.
Electrical Concerns:
Corrosion on electrical connectors, especially in humid climates, and potential failure of electronic control units (ECUs) or AYC/ACD components over time.
Engine Internal:
Piston ring wear, valve stem seal issues, and potential for head gasket failure if overheated or improperly maintained.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi has a rich history in motorsport, particularly in the World Rally Championship (WRC), which heavily influenced the development of the Lancer Evolution series.
Model Evolution
Evo Iv Introduction:
Introduced in August 1996, featuring significant chassis improvements and the introduction of Active Yaw Control (AYC).
Evo V Introduction:
Introduced in January 1998, with wider track, larger wheels and tires, and revised styling, including Active Center Differential (ACD) to replace AYC in some aspects.
Production
Manufacturing Location:
Japan.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Lancer Evolution platform, including the Evo IV and V, achieved significant success in the World Rally Championship, solidifying its reputation as a world-class performance car.
Ratings
Enthusiast Recognition:
Highly regarded by automotive enthusiasts and tuners for its performance potential and rally pedigree.
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