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Daihatsu Terios 1997-1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: First Generation (J100/J122/J132) Model Years Covered: 1997, 1998, 1999 Codes Chassis Codes: J100, J102, J102G, J122, J132G 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV. Positioned as an affordable, practical, and capable off-road-oriented vehicle for its class. Competitive Analysis Competitors: Competed against vehicles like the Suzuki Vitara, Mitsubishi Pajero Mini, and early models of the Toyota RAV4 and Honda CR-V, though often at a lower price point. Key Features Vehicle Attributes: Compact dimensions, available 4WD, robust chassis, versatile for urban and light off-road use, fuel-efficient engines. Manual Value Proposition Benefit To Owner: Empowers owners with the knowledge to perform maintenance and repairs, reducing reliance on professional services and potentially saving significant costs. Enhances understanding of vehicle systems for informed discussions with technicians. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, Diagnostics, Maintenance Secondary Coverage: Wiring Schematics, Specifications, Diagrams, Illustrations Page Count Estimated Page Count: Comprehensive (Exact count not specified, but implies extensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Language Clarity: English language with clear, concise text, supplemented by diagrams and illustrations for ease of understanding. Format Digital Format: PDF Compatibility: Compatible with all versions of Windows and macOS operating systems. 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Includes disassembly, assembly, and overhaul of engine components) Engine Electrical: Yes (Includes ignition system, starting system, charging system, and engine sensors) Emission Control: Yes (Covers emission control systems, sensors, and diagnosis) Fuel System: Yes (Includes fuel delivery, injection, and evaporative emission control) Clutch System: Yes (For manual transmission variants) Manual Transaxle: Yes (Includes internal components, gears, and synchronization) Automatic Transaxle: Yes (Includes operation, diagnosis, and overhaul) Drivetrain Axles: Yes (Includes driveshaft, CV joints, and differentials) Suspension: Yes (Front and rear suspension components, alignment, and adjustments) Steering: Yes (Power steering system, steering column, and linkages) Restraint Systems: Yes (Seat belts and airbags, if equipped) Brake System: Yes (Hydraulic system, ABS, disc/drum components) Body Interior: Yes (Trim removal, seating, and interior components) Body Exterior: Yes (Body panels, doors, glass, and bumpers) Body Electrical: Yes (Lighting, power accessories, and body control modules) HVAC: Yes (Heating, Ventilation, and Air Conditioning systems) Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspection/replacement, brake pad replacement, tire rotation. Repair Procedures: Engine component overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical system diagnostics and repair, body panel repair and replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, wiring diagram interpretation for fault finding, component testing procedures. Wiring Schematics: Yes, comprehensive wiring diagrams for all major electrical systems are included, crucial for diagnosing electrical faults. Technical Depth Depth Level: Comprehensive - Suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to major component overhaul and complex diagnostics. Detail Level: Step-by-step instructions, detailed diagrams, exploded views, torque specifications, and diagnostic flowcharts are provided. Diagnostic Tools: Covers diagnostic procedures for both basic tools (multimeter, test light) and potentially on-board diagnostic (OBD) systems if applicable to the market and model year. 📊 Manual Specifications File Format Format Details: PDF. Allows for viewing on various devices including PCs, Macs, phones, and e-readers. Searchable text for efficient information retrieval. Print Quality Printability: High-resolution, printable pages. Users can print specific sections as needed, preserving the digital copy. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Displacement: G13BA (1.3L), G13BB (1.3L), G15A (1.5L), G16A (1.6L) - Specific engine depends on market and trim. Common for this era is the 1.3L and 1.6L variants. Performance Horsepower Range: Approximately 70-90 HP (depending on engine variant and market) Torque Range: Approximately 100-130 Nm (depending on engine variant and market) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Manual Transmission: Yes, typically a 5-speed manual transaxle. Optional Automatic Transmission: Yes, typically a 3-speed or 4-speed automatic transaxle. Features Drivetrain Options: Available in both 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations. 📐 Dimensions Exterior Length: Approx. 3,675 mm (Varies slightly by specific model/variant) Width: Approx. 1,620 mm (Varies slightly by specific model/variant) Height: Approx. 1,695 mm (Varies slightly by specific model/variant) Weights Curb Weight: Approx. 980 - 1150 kg (Depending on transmission and drivetrain) 🛡️ Safety Features Ratings Crash Test Results: Limited publicly available data for this specific generation and region. Early SUVs of this era generally had less stringent safety standards than modern vehicles. Active Features Braking System: Front ventilated disc brakes, rear drum brakes (standard). Some higher trims may feature rear disc brakes or ABS. Passive Features Airbags: Driver airbag was often standard, passenger airbag was optional or unavailable on base models. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-CD player. Speaker count...
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Sku: 149280
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Daihatsu Terios 1997-1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
First Generation (J100/J122/J132)
Model Years Covered:
1997, 1998, 1999
Codes
Chassis Codes:
J100, J102, J102G, J122, J132G
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV. Positioned as an affordable, practical, and capable off-road-oriented vehicle for its class.
Competitive Analysis
Competitors:
Competed against vehicles like the Suzuki Vitara, Mitsubishi Pajero Mini, and early models of the Toyota RAV4 and Honda CR-V, though often at a lower price point.
Key Features
Vehicle Attributes:
Compact dimensions, available 4WD, robust chassis, versatile for urban and light off-road use, fuel-efficient engines.
Manual Value Proposition
Benefit To Owner:
Empowers owners with the knowledge to perform maintenance and repairs, reducing reliance on professional services and potentially saving significant costs. Enhances understanding of vehicle systems for informed discussions with technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Troubleshooting, Diagnostics, Maintenance
Secondary Coverage:
Wiring Schematics, Specifications, Diagrams, Illustrations
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but implies extensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Language Clarity:
English language with clear, concise text, supplemented by diagrams and illustrations for ease of understanding.
Format
Digital Format:
PDF
Compatibility:
Compatible with all versions of Windows and macOS operating systems.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Includes disassembly, assembly, and overhaul of engine components)
Engine Electrical:
Yes (Includes ignition system, starting system, charging system, and engine sensors)
Emission Control:
Yes (Covers emission control systems, sensors, and diagnosis)
Fuel System:
Yes (Includes fuel delivery, injection, and evaporative emission control)
Clutch System:
Yes (For manual transmission variants)
Manual Transaxle:
Yes (Includes internal components, gears, and synchronization)
Automatic Transaxle:
Yes (Includes operation, diagnosis, and overhaul)
Drivetrain Axles:
Yes (Includes driveshaft, CV joints, and differentials)
Suspension:
Yes (Front and rear suspension components, alignment, and adjustments)
Steering:
Yes (Power steering system, steering column, and linkages)
Restraint Systems:
Yes (Seat belts and airbags, if equipped)
Brake System:
Yes (Hydraulic system, ABS, disc/drum components)
Body Interior:
Yes (Trim removal, seating, and interior components)
Body Exterior:
Yes (Body panels, doors, glass, and bumpers)
Body Electrical:
Yes (Lighting, power accessories, and body control modules)
HVAC:
Yes (Heating, Ventilation, and Air Conditioning systems)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspection/replacement, brake pad replacement, tire rotation.
Repair Procedures:
Engine component overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical system diagnostics and repair, body panel repair and replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, wiring diagram interpretation for fault finding, component testing procedures.
Wiring Schematics:
Yes, comprehensive wiring diagrams for all major electrical systems are included, crucial for diagnosing electrical faults.
Technical Depth
Depth Level:
Comprehensive - Suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to major component overhaul and complex diagnostics.
Detail Level:
Step-by-step instructions, detailed diagrams, exploded views, torque specifications, and diagnostic flowcharts are provided.
Diagnostic Tools:
Covers diagnostic procedures for both basic tools (multimeter, test light) and potentially on-board diagnostic (OBD) systems if applicable to the market and model year.
📊 Manual Specifications
File Format
Format Details:
PDF. Allows for viewing on various devices including PCs, Macs, phones, and e-readers. Searchable text for efficient information retrieval.
Print Quality
Printability:
High-resolution, printable pages. Users can print specific sections as needed, preserving the digital copy.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Displacement:
G13BA (1.3L), G13BB (1.3L), G15A (1.5L), G16A (1.6L) - Specific engine depends on market and trim. Common for this era is the 1.3L and 1.6L variants.
Performance
Horsepower Range:
Approximately 70-90 HP (depending on engine variant and market)
Torque Range:
Approximately 100-130 Nm (depending on engine variant and market)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Manual Transmission:
Yes, typically a 5-speed manual transaxle.
Optional
Automatic Transmission:
Yes, typically a 3-speed or 4-speed automatic transaxle.
Features
Drivetrain Options:
Available in both 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations.
📐 Dimensions
Exterior
Length:
Approx. 3,675 mm (Varies slightly by specific model/variant)
Width:
Approx. 1,620 mm (Varies slightly by specific model/variant)
Height:
Approx. 1,695 mm (Varies slightly by specific model/variant)
Weights
Curb Weight:
Approx. 980 - 1150 kg (Depending on transmission and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited publicly available data for this specific generation and region. Early SUVs of this era generally had less stringent safety standards than modern vehicles.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (standard). Some higher trims may feature rear disc brakes or ABS.
Passive Features
Airbags:
Driver airbag was often standard, passenger airbag was optional or unavailable on base models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single-CD player. Speaker count typically 2 or 4.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional or standard on higher trims, not universally equipped.
Connectivity
Auxiliary Inputs:
Rarely equipped with auxiliary inputs (e.g., AUX, USB) in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Consult manual for specific engine and oil type.
Air Filter Replacement:
Recommended every 15,000 - 20,000 miles (24,000 - 32,000 km), or more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 30,000 - 45,000 miles (48,000 - 72,000 km), depending on spark plug type (standard or platinum).
Fluid Specifications
Engine Oil Type Capacity:
Typically 10W-30 or 5W-30 API SG/SH or higher. Capacity approx. 3.5 - 4.0 liters (check manual for exact engine).
Coolant Type Capacity:
Ethylene glycol-based antifreeze. Capacity approx. 5.0 - 6.0 liters (check manual for exact engine).
Transmission Fluid Type:
Manual: API GL-4 SAE 75W-90 gear oil. Automatic: Dexron II/III or equivalent.
Known Issues
Common Wear Items:
CV joint boots, clutch wear (manual), suspension bushings, exhaust system corrosion, and potential for minor electrical gremlins over time. Rust can be an issue in certain climates.
Engine Specific Considerations:
The smaller displacement Daihatsu engines are generally robust but require regular maintenance. Overheating can lead to head gasket issues.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing small, economical, and often rugged vehicles, with a strong focus on microcars and compact SUVs. Known for reliability and value.
Model Evolution
Terios Lineage:
The first-generation Terios (J100) was launched in 1997, designed as a compact SUV with ladder-frame construction for better off-road capability. It was also sold under various badges in different markets (e.g., Toyota Cami).
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards are widely documented for this generation of Daihatsu Terios, but it was generally recognized for its value and practicality in its segment.
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