This workshop service manual covers the sportbike, produced for the model years 1997 through 2000. Engineered with renowned performance philosophy, this generation, known as the SRAD (Suzuki Ram Air Direct), features a high-revving inline-four engine and a lightweight chassis designed for agility and track capability. It was a competitive offering in the supersport segment, appealing to sportbike enthusiasts and experienced motorcyclists seeking performance and handling. This comprehensive 429-page English-language workshop service manual provides detailed guidance for the maintenance, repair, and overhaul of the sportbike. It covers all major systems, including the engine, transmission, chassis, suspension, brakes, and electrical components, with specific instructions for scheduled maintenance, troubleshooting common issues, and performing component rebuilds. The manual includes essential technical specifications, torque values, and clear diagnostic procedures, making it an indispensable resource for owners and technicians aiming to preserve the performance and reliability of their vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: Gixxer GSXR 600 Model Years: 1997, 1998, 1999, 2000 Codes Engine Code Common: GSXR600 👋 Introduction Market Position Segment: Sportbike / Supersport Competitive Analysis Competitors: Yamaha YZF600R, Kawasaki ZX-6R, Honda CBR600F3/F4 Key Features Engineering Philosophy: High-revving inline-four engine, lightweight chassis, advanced suspension for its era. Target Audience: Sportbike enthusiasts, track day riders, experienced motorcyclists. 📋 Manual Details Coverage Areas Primary Focus: Workshop service and repair Page Count Total Pages: 429 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine assembly, disassembly, overhaul, tuning, lubrication system, cooling system, fuel system (carburetors, fuel pump, filters), ignition system, exhaust system. Transmission: Gearbox assembly, disassembly, shifting mechanism, clutch operation and components, lubrication. Chassis And Suspension: Frame inspection and repair, front fork assembly, rear shock absorber and linkage, steering system, swingarm. Brakes: Front and rear brake caliper service, master cylinders, brake lines, brake fluid replacement and bleeding, parking brake system. Electrical System: Wiring diagrams, charging system (stator, rectifier/regulator), starting system (starter motor, solenoid), lighting system (headlight, taillight, indicators), instrument panel, battery, fuses, relays. Fuel System: Carburetor identification, disassembly, cleaning, synchronization, fuel tank, fuel lines, fuel filter replacement. Bodywork And Trim: Fairing removal and installation, seat, fenders, minor body panel adjustments. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, brake pad inspection, coolant checks. Troubleshooting: Diagnostic procedures for common performance issues, electrical faults, starting problems, and braking irregularities, presented with symptom-cause-solution tables. Repair: Detailed step-by-step instructions for component removal, repair, rebuilding, and reinstallation of all major motorcycle systems. Specifications And Tolerances: Crucial torque values, measurement specifications, clearances, and tolerances for engine components, chassis parts, and fasteners. Rebuilds: Comprehensive guide for engine rebuilds, including piston ring installation, valve seat grinding, crankshaft bearing replacement, and cylinder honing. Technical Depth Depth: Advanced diagnostic and repair procedures suitable for experienced technicians and serious DIY enthusiasts. Covers complete engine and component overhauls. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution scans, clear text and diagrams, suitable for printing. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Searchability Feature: Searchable text for quick access to specific information. ⚙️ Engine Specifications Primary Engine Type: Inline 4-cylinder, 4-stroke, DOHC, 16 valves Displacement: 599 cc Bore X Stroke: 72.0 mm x 73.4 mm Compression Ratio: 11.8:1 (typical for the era) Performance Horsepower: ~100-105 hp @ 12,000 rpm (approximate, depending on market and specific model year) Torque: ~6.7 kgf·m @ 10,500 rpm (approximate) Fuel System Carburetion: Mikuni CV-type carburetors (e.g., VM33SS or similar) Fuel Capacity: 19 Liters (approximate) Lubrication Type: Wet sump Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: ~2050 mm (approximate, varies slightly by year) Width: ~730 mm (approximate, varies slightly by year) Height: ~1135 mm (approximate, varies slightly by year) Weights Dry Weight: ~163 kg (approximate, varies slightly by year) Wet Weight: ~186 kg (approximate, varies slightly by year) Wheelbase: ~1405 mm (approximate) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycle Specific) Active Features Braking: Dual front hydraulic disc brakes, single rear hydraulic disc brake. Passive Features Lighting: Halogen headlight, LED taillight, turn signals. 💡 Technology Features Infotainment System: N/A (Focus on performance, not rider comfort/infotainment) Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control typical for this era) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km or 6 months, whichever comes first. Air Filter Inspection: Every 6,000 km. Spark Plug Replacement: Every 12,000 km or as per manual recommendation. Brake Fluid Flush: Every 2 years or as per manual recommendation. Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher (check manual for exact specification and capacity) Coolant: Ethylene glycol-based antifreeze mixture (50% coolant / 50% distilled water) Brake Fluid: DOT 4 Hydraulic Brake Fluid Fork Oil: SAE 10W (approximate,...