Mitsubushi TRITON L200 V6 1997-2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton / L200 Model Generation: Fourth Generation (K60/K70 Series) Model Years Covered: 1997-2002 Codes Chassis Codes: K60 (2WD), K70 (4WD) 👋 Introduction Market Position Target Audience: Mitsubishi Triton/L200 owners and independent repair shops Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information for a wide range of engine and chassis configurations, ensuring owners and technicians have access to accurate data. Key Features Manual Uniqueness: Factory original documentation, not a generic aftermarket manual. Covers multiple engine variants and extensive system coverage. 📋 Manual Details Coverage Areas Primary Coverage: Factory Workshop Service Repair Manual Page Count Total Pages: 1500+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: PDF (on CD) 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication, Cooling, Fuel System, Intake and Exhaust, Engine Electrical, Engine and Emission Control Drivetrain Systems: Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle Suspension Steering: Front Suspension, Rear Suspension, Steering System, Wheel and Tyre Braking Systems: Service Brakes, Parking Brakes Body Interior: Body Structure, Exterior Components, Interior Trim, Supplemental Restraint Systems (SRS) Electrical HVAC: Chassis Electrical Systems, Heater, Air Conditioner, and Ventilation Procedures Included Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic flowcharts Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication points Repair Procedures: Component removal, installation, overhaul, and adjustment for all covered systems Assembly Disassembly: Detailed step-by-step instructions for major component disassembly and reassembly Specifications And Tolerances: Torque specifications, clearances, fluid capacities, and wear limits Technical Depth Depth Of Coverage: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Technical Accuracy: Original factory data, ensuring accuracy and reliability 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality Description: High-quality, structured content; not a scanned copy Binding Type Delivery Method: CD-ROM Paper Type Content Structure: Very structured and quality ⚙️ Engine Specifications Primary Engine Available Engines: 4D56 2.5L Turbodiesel, 4G63 2.0L Turbodiesel, 4G64 2.4L Turbodiesel, 4M40 2.8L Turbodiesel, 6G72 3.0L V6 Petrol, 6G74 3.5L V6 Petrol Performance Hp Torque Data: Detailed horsepower and torque figures are available for each engine variant within the manual. Fuel System Fuel Delivery: Covers fuel injection systems (diesel and petrol), fuel pumps, filters, and lines. Emission Control Emissions Systems: Details on emission control systems, exhaust components, and related sensors. Engine Lubrication Lubrication System: Oil pump, oil filter, oil cooler (if equipped), oil passages, and lubrication specifications. Engine Cooling Cooling System: Radiator, water pump, thermostat, coolant passages, fan systems, and cooling specifications. 🔧 Transmission Standard Manual Transmission: Details on manual gearbox operation, clutch, and removal/installation. Optional Automatic Transmission: Comprehensive coverage of automatic transmission systems, including operation, control, and maintenance. Features Transfer Case: Information on 4WD systems and transfer case operation/maintenance. 📐 Dimensions Exterior Body Styles: Single Cab, Club Cab, Double Cab configurations available across model years. Weights Curb Weight: Varies significantly by engine and configuration; specific weights provided in manual. Gross Vehicle Weight Rating: GVWR varies by model and axle configuration; detailed in manual. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test data may be limited for this era, but the manual covers SRS components. Active Features Braking System: ABS (where equipped), brake fluid specifications, disc and drum brake service. Passive Features Srs System: Details on airbags, seatbelt pretensioners, and related control modules. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player common for the era. Speaker system details covered. Driver Assistance Traction Control: Limited driver assistance features; ABS typically the primary active safety technology. Connectivity Auxiliary Inputs: Rare for this model year, typically limited to basic radio systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions. Manual provides precise intervals. Fluid Specifications Engine Oil Type: API CG-4 or CH-4 for diesel, API SG or higher for petrol. Viscosity grade depends on ambient temperature (e.g., 10W-30, 15W-40). Manual specifies exact grades and capacities. Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual specifies type and capacity. Transmission Fluid Type: Manual: GL-4 gear oil. Automatic: ATF SP-II or equivalent. Manual provides specifications and capacities. Known Issues Common Wear Items: Can include clutch wear, suspension bushings, diesel injector pump issues on older models, and turbocharger wear. Electrical Quirks: Minor electrical issues may arise with age, such as sensor malfunctions or wiring harness degradation. Manual aids in diagnosing these. 📚 Vehicle History Brand Heritage Mitsubishi Legacy: Mitsubishi has a long history in pickup truck manufacturing, with the L200/Triton being a globally recognized model. Model Evolution Fourth Gen Significance: This generation introduced significant styling updates and powertrain options, cementing its place in the competitive pickup truck market. Production Manufacturing Locations: Produced in various Mitsubishi plants globally, including Thailand and Japan. 🏆 Awards & Recognition Recognitions Model Reputation: Known for its ruggedness...
Mitsubishi Triton/L200 owners and independent repair shops
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information for a wide range of engine and chassis configurations, ensuring owners and technicians have access to accurate data.
Key Features
Manual Uniqueness:
Factory original documentation, not a generic aftermarket manual. Covers multiple engine variants and extensive system coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Workshop Service Repair Manual
Page Count
Total Pages:
1500+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (on CD)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Lubrication, Cooling, Fuel System, Intake and Exhaust, Engine Electrical, Engine and Emission Control
Details on airbags, seatbelt pretensioners, and related control modules.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player common for the era. Speaker system details covered.
Driver Assistance
Traction Control:
Limited driver assistance features; ABS typically the primary active safety technology.
Connectivity
Auxiliary Inputs:
Rare for this model year, typically limited to basic radio systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions. Manual provides precise intervals.
Fluid Specifications
Engine Oil Type:
API CG-4 or CH-4 for diesel, API SG or higher for petrol. Viscosity grade depends on ambient temperature (e.g., 10W-30, 15W-40). Manual specifies exact grades and capacities.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual specifies type and capacity.
Transmission Fluid Type:
Manual: GL-4 gear oil. Automatic: ATF SP-II or equivalent. Manual provides specifications and capacities.
Known Issues
Common Wear Items:
Can include clutch wear, suspension bushings, diesel injector pump issues on older models, and turbocharger wear.
Electrical Quirks:
Minor electrical issues may arise with age, such as sensor malfunctions or wiring harness degradation. Manual aids in diagnosing these.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history in pickup truck manufacturing, with the L200/Triton being a globally recognized model.
Model Evolution
Fourth Gen Significance:
This generation introduced significant styling updates and powertrain options, cementing its place in the competitive pickup truck market.
Production
Manufacturing Locations:
Produced in various Mitsubishi plants globally, including Thailand and Japan.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Known for its ruggedness and reliability, particularly the diesel variants, in various international markets.