Daihatsu Charade G200 1997 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G200 Series (Fourth Generation) Model Year: 1997 Codes Chassis Code Family: G200/G202/G203/G213 👋 Introduction Market Position Segment: Subcompact / City Car Target Audience: Budget-conscious consumers seeking reliable, economical transportation. Competitive Analysis Key Competitors: Suzuki Swift, Toyota Starlet, Honda Logo, Nissan March. Key Features Distinctive Traits: Compact size, fuel efficiency, affordability, surprising interior space for its class, robust Daihatsu engineering. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the 1997 Daihatsu Charade G200 series. Page Count Estimated Page Count: Approximately 800-1200 pages (typical for a full factory service manual of this era and scope). Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul, and specifications for all engine variants (e.g., 1.0L, 1.3L). Transmission: Manual and Automatic transmission service, repair, overhaul, and specifications. Drivetrain: Front-wheel drive (FWD) system, including axles, differential, and related components. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and alignment procedures. Brakes: Front and rear brake systems (disc and drum), hydraulic circuits, ABS (if equipped), bleeding procedures, caliper and master cylinder overhaul. Steering: Steering rack, power steering system (if equipped), tie rods, steering column, and alignment. Electrical: Full electrical schematics, wiring diagrams, component testing, starting system, charging system, ignition system, lighting, instrumentation, power accessories. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, and emissions controls. Cooling System: Radiator, water pump, thermostat, cooling fan, heater core, and coolant specifications. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and pipework. Body And Interior: Body panel repair, door mechanisms, window regulators, seat removal, dashboard disassembly, trim components. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair (if applicable). Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement, brake pad replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for common issues. Repair Overhaul: Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, steering rack replacement. Diagnostics: Engine performance diagnostics, electrical system troubleshooting, ABS diagnostics (if equipped). Calibration Adjustment: Ignition timing adjustment, idle speed control, wheel alignment procedures. Technical Depth Depth: Factory-level detail, covering everything from routine maintenance to full component overhaul and advanced diagnostics. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, bookmarked for easy navigation. Printable: Printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: JB-JL (1.3L DOHC), ED-SE (1.0L SOHC) Engine Type: Inline 4-cylinder, SOHC or DOHC, naturally aspirated. Performance Displacement 1.3L: 1296 cc Horsepower 1.3L Jb-Jl: Approx. 80-85 HP (varies by market and specific tune) Torque 1.3L Jb-Jl: Approx. 110-115 Nm (varies by market and specific tune) Displacement 1.0L: 989 cc Horsepower 1.0L Ed-Se: Approx. 60-65 HP Torque 1.0L Ed-Se: Approx. 85-90 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded Gasoline (Octane rating varies by market, typically 91 RON or higher) Engine Design Cylinder Head: DOHC 16-valve (JB-JL), SOHC 12-valve (ED-SE) Block Material: Aluminum Alloy Timing Mechanism: Timing Belt 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission Features Drive Layout: Front-Wheel Drive (FWD) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specs) Automatic Transmission Fluid: Dexron II or equivalent (refer to manual for exact specs) 📐 Dimensions Exterior Length: Approx. 3680 mm (Hatchback) Width: Approx. 1600 mm Height: Approx. 1390-1400 mm Wheelbase: Approx. 2360 mm Weights Curb Weight Approx: 800-900 kg (depending on engine and equipment) Gross Vehicle Weight Rating Approx: 1300-1400 kg 🛡️ Safety Features Ratings Crash Test Ratings: Information typically not available for this class/era from common agencies like NHTSA/Euro NCAP. Active Features ABS: Optional on some models. Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional or unavailable. Seatbelts: Front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Aftermarket upgrades common. Driver Assistance Cruise Control: Generally not available or very rare on this generation. Connectivity Bluetooth Usb: Not available; aftermarket solutions required. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-10,000 km or 6-12 months (refer to manual). Air Filter Replacement: Every 20,000-30,000 km or as needed based on condition. Spark Plug Replacement: Every 30,000-60,000 km (depending on type - standard vs. platinum). Timing Belt Replacement: Critical: Every 90,000-120,000 km or 5-7 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil Type: API SJ/SL or equivalent, SAE 5W-30, 10W-30, or 10W-40 (depending on ambient temperature - consult manual). Engine Oil Capacity: Approx. 3.0-3.5 Liters with filter change (refer to manual)....
Occasional issues with door lock actuators, power window motors, or dashboard illumination due to age.
Engine Performance:
Idle control issues, potential for oil leaks from valve cover gaskets or oil pan gaskets.
Transmission Wear:
Wear in manual transmission synchros, potential for automatic transmission solenoid issues with high mileage.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history in producing small, economical, and reliable vehicles, often specializing in city cars and kei cars.
Model Evolution
Charade Lineage:
The Charade is Daihatsu's long-running nameplate for its supermini, known for its value and practicality.
Production
G200 Series Production Years:
1993-2000 (worldwide, with variations).
Manufacturing Locations:
Primarily Japan, also assembled in various international plants.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards are not widely documented, the Charade consistently received praise for its value, fuel economy, and reliability within its segment.