🏷️ Basic Information Identification Make: Ford Model: F-250 / F-350 Generation: Seventh Generation (OBS Platform) Production Years Covered: 1997-2004 Codes Chassis Code: N/A (Observed Platform Generation designation is sufficient) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance. Value Proposition: Provides dealership-level service information for cost-effective repairs and maintenance. Competitive Analysis Analogy: This is the 'bible' for technicians working on these trucks, directly equivalent to what a Ford dealership service department uses. Key Features Completeness: Covers 'every service and repair imaginable'. Accessibility: Free download and wide OS compatibility. 📋 Manual Details Coverage Areas Manual Type: Factory Service Workshop Repair Manual Language: English Format: PDF (with index) File Compatibility: Windows (95, 98, ME, XP, Vista, 7), Linux, MAC Page Count: Estimated 2000+ pages (typical for comprehensive factory manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnostics, component replacement (e.g., cylinder heads, pistons, crankshafts, timing systems). Engine Electrical: Ignition system, starting and charging system, sensors, wiring diagrams, diagnostic trouble codes (DTCs). Emission Control: EGR system, catalytic converter, oxygen sensors, evaporative emission control (EVAP). Fuel System: Fuel pumps, injectors, fuel pressure regulator, fuel lines, evaporative emission system. Clutch System: Clutch assembly, hydraulic system, linkage, flywheel inspection and replacement. Manual Transaxle: Internal components, gearsets, synchronizers, bearing replacement, fluid specifications. Automatic Transaxle: Torque converter, valve body, planetary gears, clutch packs, seals, transmission fluid, diagnostic procedures. Driveshaft Axle: U-joints, CV joints (if applicable to specific models), differential, axle shafts, bearings. Suspension System: Front and rear suspension components, springs, shocks/struts, control arms, alignment procedures. Steering System: Power steering pump, steering gear/rack and pinion, steering column, tie rods, hydraulic fluid. Restraint System: Seat belts, airbag system components, SRS module diagnostics and replacement. Brake System: Disc and drum brakes, ABS, hydraulic lines, master cylinder, calipers, rotors, pads, brake fluid specifications. Body Interior: Interior trim, seats, dashboard, door panels, headliner, carpet replacement. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, seals, paint repair. Body Electrical: Lighting system, power windows, locks, mirrors, horn, wipers, interior and exterior lighting circuits. Heating Ventilation Air Conditioning: HVAC system components, blower motor, heater core, evaporator, AC compressor, refrigerant types and service. Procedures Included Maintenance: Oil and filter changes, fluid checks and changes (coolant, transmission, brake, power steering), filter replacements, lubrication. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, electrical system diagnosis, engine performance issues. Repair: Component removal, installation, overhaul, adjustment, and calibration for all systems. Installation: Optional accessories, upgrades, and component replacements. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text due to PDF format and included index. Printability: Printable pages for easy reference. Print Quality Quality: Represents factory original quality, including diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Engines Offered: 4.2L V6 (OHV), 5.4L Triton V8 (SOHC), 6.8L Triton V10 (SOHC), 7.3L Power Stroke V8 Turbodiesel (OHV). Performance Horsepower Range: Approx. 200-215 HP for V6, 235-275 HP for V8s, 250-275 HP for V10/Turbodiesel (varies by year and specific engine tune). Torque Range: Approx. 250-260 lb-ft for V6, 330-365 lb-ft for V8s, 370-425 lb-ft for V10/Turbodiesel (varies by year and specific engine tune). Fuel System Injection Type: Electronic Fuel Injection (EFI) for gasoline, Direct Injection for Power Stroke diesel. Fuel Type: Unleaded gasoline (87 octane recommended for gasoline engines), Diesel fuel (B20 acceptable for Power Stroke). 🔧 Transmission Standard Manual Transmission: Available on some gasoline models (e.g., 5-speed manual). Optional Automatic Transmission: 4-speed Automatic (e.g., 4R100 for diesel, 4R70W for gasoline V8, E4OD for earlier models/gasoline). Features Powertrain Options: RWD and 4WD configurations. 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab (extended cab), Crew Cab. Bed Lengths: Short Bed (approx. 6.75 ft), Long Bed (approx. 8 ft). Weights Gvwr Range: Starts around 8,500 lbs (F-250) and goes up to 11,000+ lbs (F-350 DRW - Dual Rear Wheel). 🛡️ Safety Features Ratings NHTSA Front Impact: Varies by configuration, typically 4-star or 5-star for driver/passenger. Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Passive Features Airbags: Driver and front passenger airbags. 💡 Technology Features Infotainment Audio Options: Factory AM/FM/Cassette, optional CD player, premium sound systems. Driver Assistance Cruise Control: Standard cruise control available on most models. Connectivity Remote Keyless Entry: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 miles or 6 months for gasoline engines; 5,000-7,500 miles for Power Stroke diesel (check manual for exact specifications). Transmission Fluid Change: Every 30,000-60,000 miles, depending on usage and transmission type. Diesel transmissions often have longer intervals. Coolant Change: Every 2-5 years or 30,000-100,000 miles depending on coolant type (e.g., conventional vs. Gold Coolant). Fluid Specifications Engine Oil Gasoline: API Service SG or higher; Viscosity...