🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Product Name: Mazda Protege 5 Complete Workshop Service Repair Manual 1998-2003 Generation Generation Designation: BJ (Second Generation) Codes Chassis Code: BJ 👋 Introduction Market Position Segment: Compact Wagon/Hatchback Target Audience: DIY enthusiasts, independent repair shops, Mazda Protege 5 owners seeking to maintain or repair their vehicle. Competitive Analysis Competitors: Honda Civic Wagon, Toyota Matrix/Corolla Wagon, Subaru Impreza Outback Sport, Ford Focus Wagon. Key Features Practicality: Known for its spacious cargo area and versatile 'wagon' styling within the compact class. Handling: Often praised for its responsive handling and sporty driving dynamics, a Mazda hallmark. Reliability: Generally considered a reliable platform with accessible parts and straightforward maintenance. 📋 Manual Details Coverage Areas Supported Years: 1998, 1999, 2000, 2001, 2002, 2003 Market Regions: North America, Europe, Asia (specific markets may vary based on regional editions) Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing components. Engine Performance: Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics. Transmission Manual: Manual transmission operation, disassembly, assembly, clutch system, driveshafts. Transmission Automatic: Automatic transmission operation, hydraulic control, torque converter, electronic control unit (ECU) diagnostics. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, alignment specifications. Brakes: Brake system components, hydraulic lines, calipers, rotors, pads, parking brake, ABS system diagnostics. Steering: Power steering system, steering rack, pump, column, tie rods, wheel alignment. Electrical System: Battery, charging system, starter, lighting, instrument cluster, power windows, locks, mirrors, wipers, horn. HVAC: Heating, ventilation, and air conditioning system operation, components, refrigerant, diagnosis. Body Interior: Interior trim, seats, dashboard, airbags, seat belts, body panels, doors, windows, glass. Body Exterior: Body panels, bumpers, fenders, hood, trunk lid, doors, exterior trim, corrosion protection. Chassis Frame: Frame structure, subframes, mounting points, corrosion treatment. Diagnostics: Diagnostic trouble codes (DTCs), OBD-II system, scan tool procedures, troubleshooting flowcharts. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plugs, belts, hoses. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component replacement, body panel repair. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon drivability, electrical, and mechanical issues. Replacement: Component replacement procedures for all major systems, including torque specifications and critical steps. Installation: Installation procedures for factory-specified accessories and common aftermarket upgrades. Specifications: Torque specifications, clearances, fluid capacities, electrical data, alignment settings. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Quality: High Resolution, Clear Diagrams and Text Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L DOHC) Displacement: 1991 cc (2.0 Liters) Configuration: Inline 4-cylinder Valvetrain: DOHC (Dual Overhead Camshafts), 16 valves Performance Horsepower Peak: 130 hp @ 5500 rpm (approx.) Torque Peak: 135 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / MPI (Multi-Point Injection) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management Ignition System: Electronic Ignition with Coil-on-Plug (COP) or Distributor Type Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Automatic Control: Electronic Control Unit (ECU) for shift points and diagnostics Fluid Specifications Manual Transmission Fluid Type: API GL-4 (SAE 75W-90 or 80W-90) Automatic Transmission Fluid Type: Mercon V or Dexron III Equivalent 📐 Dimensions Exterior Length: 4435 mm (174.6 in) Width: 1750 mm (68.9 in) Height: 1545 mm (60.8 in) Wheelbase: 2670 mm (105.1 in) Track Width Front: 1480 mm (58.3 in) Track Width Rear: 1470 mm (57.9 in) Ground Clearance: 150 mm (5.9 in) Weights Curb Weight: 1350-1450 kg (2976-3197 lbs) - Varies by trim and transmission Gross Vehicle Weight Rating: 1850 kg (4079 lbs) (approx.) Cargo Cargo Volume Seats Up: 648 L (22.9 cu ft) Cargo Volume Seats Down: 1625 L (57.4 cu ft) Wheels Tires Wheel Size Standard: 15-inch alloy Wheel Size Optional: 16-inch alloy Tire Size Standard: 205/50R16 (typical for higher trims/16" wheels) Tire Size Alternative: 195/60R15 (typical for 15" wheels) Bolt Pattern: 5x114.3 mm (5x4.5 inches) Offset: ET40-45 (typical) 🛡️ Safety Features Ratings NHTSA Front Impact: ★★★★ (4-star) NHTSA Side Impact: ★★★★★ (5-star) IIHS Front Offset: Good (for its era) Active Features ABS: Standard on most trims Traction Control: Optional on select trims Passive Features Airbags Front: Driver and Passenger airbags standard Airbags Side: Optional side airbags on some models Seatbelts: 3-point front and rear seatbelts, pretensioners Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player,...