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Dodge Neon 1998 1999 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Neon Years Covered: 1998, 1999 Codes Platform Code: PL (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact Car / Economy Car Target Audience: Budget-conscious consumers seeking affordable transportation, DIY enthusiasts. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier. Key Features Design Philosophy: Sporty styling, engaging handling, practical interior for its class. Value Proposition: Affordable purchase price, low running costs, surprisingly robust chassis for the segment. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for all systems. Page Count Page Count: Over 2000 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Engine Control System (ECM). Drivetrain: Manual Transmission, Automatic Transmission, Clutch System, Drive Axles, Differentials. Suspension Steering: Front Suspension, Rear Suspension, Steering System, Power Steering System. Brakes: Front Disc Brakes, Rear Drum Brakes (or optional Rear Disc Brakes), Anti-lock Braking System (ABS), Parking Brake System. Electrical: Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Power Accessories, Body Electrical, Engine Control Module (ECM) Diagnostics. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System, Refrigerant Service. Body Interior: Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Bumpers. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs). Repair: Step-by-step repair instructions for component removal, installation, overhaul, and adjustment. Diagnostics: Detailed diagnostic procedures for all major systems, including electrical testing, sensor readings, and actuator tests. Specifications: Torque specifications, clearances, measurements, and alignment data. Technical Depth Depth: Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for offline reference. Print Quality Image Resolution: High-resolution images and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: SOHC (1.8L) Engine Type: Inline 4-Cylinder, SOHC (Single Overhead Camshaft) Displacement: 1796 cc (1.8 Liters) Bore X Stroke: 87.5 mm x 91.4 mm Compression Ratio: 9.3:1 Performance Horsepower: 116 hp @ 5800 RPM Torque: 124 lb-ft @ 4200 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 13.7 gallons (52 Liters) Engine Control ECU Type: Chrysler SBEC (Single Board Engine Controller) or similar variations. 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 3-Speed Automatic Transmission (TorqueFlite A413 or similar) Features Manual Transmission Gear Ratios: Refer to manual for specific gear ratios for the 5-speed. Automatic Transmission Features: Lock-up torque converter for improved highway efficiency. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil (Verify with manual, specific formulations may vary). Automatic Transmission Fluid: Chrysler ATF+3 (or ATF+4 compatible fluids for later revisions). 📐 Dimensions Exterior Length: 162.1 inches (4117 mm) Width: 66.9 inches (1700 mm) Height: 54.2 inches (1377 mm) Wheelbase: 98.7 inches (2507 mm) Front Track: 57.4 inches (1458 mm) Rear Track: 57.3 inches (1455 mm) Weights Curb Weight: Approx. 2500 - 2650 lbs (1134 - 1202 kg) depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle's compliance plate. Cargo Cargo Volume: Approx. 14.1 cu ft (Sedan), Approx. 20.0 cu ft (Hatchback, rear seats up). (Verify specific body style). 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-star (for Coupe models, 1998-1999) Active Features ABS: Optional Anti-lock Braking System (ABS) available on some trims. Traction Control: Not commonly available on this generation. Passive Features Airbags: Driver and Passenger Frontal Airbags. Seatbelts: 3-point front and rear seatbelts, driver and passenger pretensioners. Bcd: Body-crumple zones designed to absorb impact energy. 💡 Technology Features Infotainment Audio System: AM/FM stereo radio with cassette player. Optional CD player on higher trims. Speakers: Typically 4 or 6 speakers depending on trim level. Driver Assistance Cruise Control: Available as an option or standard on higher trims. Connectivity Usb Aux: Not available on this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil). Air Filter Replacement: Every 30,000 miles or 2 years. Spark Plug Replacement: Every 100,000 miles (if equipped with original style platinum or iridium plugs). Timing Belt Replacement: Every 105,000 miles or 7 years (critical component, failure can cause severe engine damage). Fluid Specifications Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter (for 1.8L engine). Engine Oil Type: API SN or SP, SAE 5W-30 (check manual for specific viscosity recommendations based on climate). Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent OAT coolant (e.g., Mopar 5 Year / 100,000 Mile...
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Dodge Neon 1998 1999 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Years Covered:
1998, 1999
Codes
Platform Code:
PL (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact Car / Economy Car
Target Audience:
Budget-conscious consumers seeking affordable transportation, DIY enthusiasts.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier.
Key Features
Design Philosophy:
Sporty styling, engaging handling, practical interior for its class.
Value Proposition:
Affordable purchase price, low running costs, surprisingly robust chassis for the segment.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for all systems.
Page Count
Page Count:
Over 2000
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Engine Control System (ECM).
Drivetrain:
Manual Transmission, Automatic Transmission, Clutch System, Drive Axles, Differentials.
Suspension Steering:
Front Suspension, Rear Suspension, Steering System, Power Steering System.
Brakes:
Front Disc Brakes, Rear Drum Brakes (or optional Rear Disc Brakes), Anti-lock Braking System (ABS), Parking Brake System.
Electrical:
Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Power Accessories, Body Electrical, Engine Control Module (ECM) Diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System, Refrigerant Service.
Body Interior:
Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Bumpers.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs).
Repair:
Step-by-step repair instructions for component removal, installation, overhaul, and adjustment.
Diagnostics:
Detailed diagnostic procedures for all major systems, including electrical testing, sensor readings, and actuator tests.
Specifications:
Torque specifications, clearances, measurements, and alignment data.
Technical Depth
Depth:
Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for offline reference.
Print Quality
Image Resolution:
High-resolution images and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SOHC (1.8L)
Engine Type:
Inline 4-Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1796 cc (1.8 Liters)
Bore X Stroke:
87.5 mm x 91.4 mm
Compression Ratio:
9.3:1
Performance
Horsepower:
116 hp @ 5800 RPM
Torque:
124 lb-ft @ 4200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
13.7 gallons (52 Liters)
Engine Control
ECU Type:
Chrysler SBEC (Single Board Engine Controller) or similar variations.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
3-Speed Automatic Transmission (TorqueFlite A413 or similar)
Features
Manual Transmission Gear Ratios:
Refer to manual for specific gear ratios for the 5-speed.
Automatic Transmission Features:
Lock-up torque converter for improved highway efficiency.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil (Verify with manual, specific formulations may vary).
Automatic Transmission Fluid:
Chrysler ATF+3 (or ATF+4 compatible fluids for later revisions).
📐 Dimensions
Exterior
Length:
162.1 inches (4117 mm)
Width:
66.9 inches (1700 mm)
Height:
54.2 inches (1377 mm)
Wheelbase:
98.7 inches (2507 mm)
Front Track:
57.4 inches (1458 mm)
Rear Track:
57.3 inches (1455 mm)
Weights
Curb Weight:
Approx. 2500 - 2650 lbs (1134 - 1202 kg) depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate.
Cargo
Cargo Volume:
Approx. 14.1 cu ft (Sedan), Approx. 20.0 cu ft (Hatchback, rear seats up). (Verify specific body style).
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-star (for Coupe models, 1998-1999)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
Traction Control:
Not commonly available on this generation.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags.
Seatbelts:
3-point front and rear seatbelts, driver and passenger pretensioners.
Bcd:
Body-crumple zones designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo radio with cassette player. Optional CD player on higher trims.
Speakers:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Connectivity
Usb Aux:
Not available on this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Air Filter Replacement:
Every 30,000 miles or 2 years.
Spark Plug Replacement:
Every 100,000 miles (if equipped with original style platinum or iridium plugs).
Timing Belt Replacement:
Every 105,000 miles or 7 years (critical component, failure can cause severe engine damage).
Fluid Specifications
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter (for 1.8L engine).
Engine Oil Type:
API SN or SP, SAE 5W-30 (check manual for specific viscosity recommendations based on climate).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent OAT coolant (e.g., Mopar 5 Year / 100,000 Mile Coolant, or Zerex G-05 compatible).
Coolant Capacity:
Approx. 6.5 US quarts (6.2 Liters).
Known Issues
Engine Mounts:
Premature wear of engine and transmission mounts leading to vibration and clunking noises.
Rear Main Seal:
Occasional leaks from the rear main crankshaft seal.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings, especially on higher mileage vehicles.
Cooling System:
Potential for thermostat housing leaks and radiator issues.
Interior Trim:
Fading or peeling of dashboard materials and door panel vinyl.
📚 Vehicle History
Brand Heritage
Brand Origin:
Dodge is an American brand, part of Chrysler Corporation (later Fiat Chrysler Automobiles, now Stellantis).
Model Evolution
Generation Code:
Second Generation (1995-2000).
Design Changes From Previous:
The 1995 redesign brought smoother styling, a revised interior, and improved powertrains compared to the first generation.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA.
Production Years:
1995-2000
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Neon was named to Car and Driver's 10Best list in 1996, highlighting its sporty driving dynamics and value.
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