1998-2003 Mitsubishi Magna (TH-TL-TJ) Verada Diamante (KH-KL-KJ) Ralliart Magna (TJ) Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna, Verada, Ralliart Magna Platform Codes: TH, TL, TJ (Magna), KH, KL, KJ (Verada) Production Years Covered: 1998-2003 👋 Introduction Market Position Target Audience: Owners, DIY enthusiasts, independent repair shops, and professional mechanics. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, equivalent to factory service manuals, enabling significant cost savings on repairs. Key Features Accessibility: Digital format allows for easy searching, viewing, and printing of specific procedures. Completeness: Covers a wide range of models and years within the specified generation, with 'A-Z' repair procedure coverage. 📋 Manual Details Coverage Areas Vehicle Models: Mitsubishi Magna (TH, TL, TJ), Mitsubishi Verada Diamante (KH, KL, KJ), Mitsubishi Ralliart Magna (TJ) Geographic Regions: Primarily Australian market, potentially other export markets with similar specifications. Page Count Estimated Page Count: Approximately 1500-2500 pages (typical for comprehensive workshop manuals of this era, exact count not specified). Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Lubrication System, Cooling System, Engine Control System (ECU), Fuel System, Exhaust System Transmission Drivetrain: Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Driveline Components Suspension Steering Brakes: Front Suspension, Rear Suspension, Road Wheels & Tyres, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System Body Interior Restraints: Body Structure, Locks & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior Trim, Instrumental Panel, Seats, Seat Belts, Supplemental Restraint System (SRS) Electrical HVAC: Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements, Air Conditioner System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair Rebuild: Engine Mechanical Repair & Rebuild, Transmission Repair & Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis & Repair, Body Panel Repair Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical System Diagnostics, Engine Performance Diagnostics Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to detailed engine and transmission overhauls, including diagnostic procedures and wiring diagrams. Suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Format: PDF Compatibility: All versions of Windows, Mac, and Linux Requirements: PDF Reader software Print Quality Printability: Printable pages for convenient workshop use. Visuals: High-quality photos, illustrations, and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Families: 6G7 Series V6 Engines (e.g., 6G72, 6G74) Displacement Options: 3.0L (6G72), 3.5L (6G74) - specific variants may apply to different models and trims. Performance Horsepower Range: Approx. 140-220 HP (depending on engine variant and specific model). Torque Range: Approx. 240-320 Nm (depending on engine variant and specific model). Fuel System Induction: Multi-point Fuel Injection (MPI) Ignition: Distributorless Ignition System (DIS) or Distributor type depending on specific engine variant and year. Engine Control ECM Type: Proprietary Mitsubishi Engine Control Module (ECM/ECU), diagnostics typically via OBD-I or OBD-II depending on the specific year and market. 🔧 Transmission Standard Manual Transmission: Available, typically 5-speed manual. Optional Automatic Transmission: Available, typically 4-speed INVECS-II automatic transmission, with 'Sport Mode' on some variants. Features Transmission Control: Electronic control for automatic transmissions, offering adaptive shift patterns. 📐 Dimensions Exterior Body Styles: Sedan, Wagon (station wagon/outback variants) Wheelbase Range: Approx. 2735 mm - 2740 mm (varies slightly by specific model/generation within the range). Weights Curb Weight Range: Approx. 1400 kg - 1650 kg (depending on model, engine, and equipment). 🛡️ Safety Features Ratings Crash Test Data: Likely subject to Australian NCAP or similar regional testing standards for the era. Specific ratings for this period are not as widely published as modern standards. Active Features Braking Systems: Anti-lock Braking System (ABS) available on most models and trims. Traction Control: Traction Control System (TCS) available on some higher-spec models. Passive Features Airbags: Driver and Passenger Airbags standard on many later models within this range. SRS (Supplemental Restraint System) coverage detailed in the manual. Seat Belts: Three-point seat belts with pretensioners on front seats. 💡 Technology Features Infotainment Audio Systems: Factory fitted AM/FM radio with cassette player or CD player. Higher trims may feature premium audio systems. Driver Assistance Cruise Control: Auto Cruise Control available on many models, controlled via steering wheel or stalk. Connectivity Telephony: Early Bluetooth or integrated phone systems were not common, but later models might have preparation for hands-free kits. Manual covers relevant wiring. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500 km or 6 months, whichever comes first (refer to manual for specific engine/oil type). Timing Belt Replacement: Crucial for 6G7 engines. Typically recommended every 90,000 km or 5 years. Manual will detail procedure and torque specifications. Fluid Specifications Engine Oil: API SJ or...
Front Suspension, Rear Suspension, Road Wheels & Tyres, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System
Body Interior Restraints:
Body Structure, Locks & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior Trim, Instrumental Panel, Seats, Seat Belts, Supplemental Restraint System (SRS)
Electrical HVAC:
Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements, Air Conditioner System
Comprehensive: Covers all aspects from basic maintenance to detailed engine and transmission overhauls, including diagnostic procedures and wiring diagrams. Suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows, Mac, and Linux
Requirements:
PDF Reader software
Print Quality
Printability:
Printable pages for convenient workshop use.
Visuals:
High-quality photos, illustrations, and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Families:
6G7 Series V6 Engines (e.g., 6G72, 6G74)
Displacement Options:
3.0L (6G72), 3.5L (6G74) - specific variants may apply to different models and trims.
Performance
Horsepower Range:
Approx. 140-220 HP (depending on engine variant and specific model).
Torque Range:
Approx. 240-320 Nm (depending on engine variant and specific model).
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Ignition:
Distributorless Ignition System (DIS) or Distributor type depending on specific engine variant and year.
Engine Control
ECM Type:
Proprietary Mitsubishi Engine Control Module (ECM/ECU), diagnostics typically via OBD-I or OBD-II depending on the specific year and market.
🔧 Transmission
Standard
Manual Transmission:
Available, typically 5-speed manual.
Optional
Automatic Transmission:
Available, typically 4-speed INVECS-II automatic transmission, with 'Sport Mode' on some variants.
Features
Transmission Control:
Electronic control for automatic transmissions, offering adaptive shift patterns.
📐 Dimensions
Exterior
Body Styles:
Sedan, Wagon (station wagon/outback variants)
Wheelbase Range:
Approx. 2735 mm - 2740 mm (varies slightly by specific model/generation within the range).
Weights
Curb Weight Range:
Approx. 1400 kg - 1650 kg (depending on model, engine, and equipment).
🛡️ Safety Features
Ratings
Crash Test Data:
Likely subject to Australian NCAP or similar regional testing standards for the era. Specific ratings for this period are not as widely published as modern standards.
Active Features
Braking Systems:
Anti-lock Braking System (ABS) available on most models and trims.
Traction Control:
Traction Control System (TCS) available on some higher-spec models.
Passive Features
Airbags:
Driver and Passenger Airbags standard on many later models within this range. SRS (Supplemental Restraint System) coverage detailed in the manual.
Seat Belts:
Three-point seat belts with pretensioners on front seats.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted AM/FM radio with cassette player or CD player. Higher trims may feature premium audio systems.
Driver Assistance
Cruise Control:
Auto Cruise Control available on many models, controlled via steering wheel or stalk.
Connectivity
Telephony:
Early Bluetooth or integrated phone systems were not common, but later models might have preparation for hands-free kits. Manual covers relevant wiring.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 km or 6 months, whichever comes first (refer to manual for specific engine/oil type).
Timing Belt Replacement:
Crucial for 6G7 engines. Typically recommended every 90,000 km or 5 years. Manual will detail procedure and torque specifications.
Fluid Specifications
Engine Oil:
API SJ or SL, Viscosity SAE 10W-30 or 10W-40 (check manual for exact viscosity based on climate/engine type).
Transmission Fluid:
DIAMOND ATF SP-III for automatic transmissions. Manual transmission fluid specifications will vary.
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (pink/red ethylene glycol-based coolant).
Known Issues
Engine Cooling:
Potential for radiator leaks, thermostat issues, and heater core problems. Regular coolant flushes are recommended.
Transmission:
INVECS-II automatic transmissions can develop issues with solenoids or torque converters if not properly maintained. Fluid changes are critical.
Suspension:
Wear in ball joints, control arm bushings, and sway bar links can occur over time, leading to noise and handling issues.
Electrical:
Common issues can include power window regulators, central locking actuators, and sometimes ECU issues. Proper diagnosis using wiring diagrams is essential.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Generation Overview:
This manual covers the TH, TL, and TJ generations of the Mitsubishi Magna and its related Verada and Ralliart variants. These generations represent a significant styling and mechanical evolution of Mitsubishi's Australian-manufactured large sedan and wagon.
Key Advancements:
Introduction of more powerful V6 engines, advanced automatic transmissions (INVECS-II), improved safety features, and refined styling.
Production
Manufacturing Location:
Australia (Adelaide, South Australia)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Mitsubishi Magna platform was generally well-regarded in the Australian market for its performance, comfort, and value, often receiving positive reviews from automotive journalists of the era.