Mitsubishi Nimbus 1998-2003 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Nimbus Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Generation Generation Designation: Second Generation (UA/UB/UC) Codes Chassis Codes: UA4W, UB4W, UC4W 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors: Toyota Ipsum/Picnic, Nissan Prairie, Honda Odyssey (early generations), Mazda MPV. Key Features Body Style: Two-box MPV design, prioritizing interior space and practicality. Target Audience: Families and individuals seeking a versatile, practical, and relatively affordable vehicle for daily use and leisure. Reliability Perception: Mitsubishi vehicles of this era were generally considered reliable, though some specific components might have known issues. 📋 Manual Details Coverage Areas Region Of Origin: Primarily Japanese Market (JDM) Market Variants Covered: Domestic Japanese models Page Count Estimated Page Count: Hundreds (Specific count not provided, but consistent with full factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: Japanese (Typically, as it's a JDM vehicle. English versions are rare.) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component identification, testing, specifications, and diagnostics for all engine variants. Engine Management And Emissions: ECU diagnostics, sensor testing, fuel injection system, ignition system, emissions control systems (catalytic converter, EGR, etc.). Transmission Drivetrain: Automatic transmission (likely INVECS-II) overhaul, repair, adjustments, torque converter, drive shafts, differentials. Suspension And Steering: Front and rear suspension component replacement, alignment specifications, power steering system repair. Brakes: Hydraulic system, ABS (if equipped), brake pad/shoe replacement, caliper/wheel cylinder overhaul, rotor specifications. Electrical System: Wiring diagrams, component locations, starter, alternator, battery, lighting system, power windows, central locking. Body And Frame: Body panel repair, door/window mechanisms, interior trim removal, chassis specifications. Heating And Air Conditioning: HVAC system diagnosis and repair, refrigerant handling, component replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement. Major Repairs: Engine rebuilding, transmission overhaul, suspension component replacement, brake system repairs. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, component testing procedures. Diagnostic Codes: OBD-I/OBD-II diagnostic trouble codes (DTCs) and their interpretation. Specifications And Tolerances: Detailed torque specifications, clearances, fluid capacities, and operating tolerances for all components. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely, depending on the quality of the scan. Official factory manuals are usually text-searchable. Print Quality Printability: Designed for printing, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Typical: 4G63 (2.0L SOHC/DOHC) Engine Displacement Common: 1997 cc (2.0 Liters) Engine Layout: Inline 4-cylinder Aspiration: Naturally Aspirated Fuel Delivery: Multi-point Fuel Injection (MPI) Performance Horsepower Typical: Approx. 125-135 PS (92-100 kW; 123-133 hp) for 2.0L SOHC Torque Typical: Approx. 170-180 Nm (125-133 lb-ft) for 2.0L SOHC Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: Typically around 60-70 Liters 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (INVECS-II Sport Mode) Optional Transmission Type Optional: 5-speed Manual (Less common) Features Drivetrain: Front-Wheel Drive (FWD) or Full-Time 4-Wheel Drive (4WD) Atf Specification: Likely Mitsubishi Diaqueen SP-III or equivalent Dexron III/Mercon. 📐 Dimensions Exterior Length Typical: Approx. 4,655 mm Width Typical: Approx. 1,700 mm Height Typical: Approx. 1,640 mm Wheelbase Typical: Approx. 2,720 mm Weights Curb Weight Typical: Approx. 1500-1650 kg (depending on trim and drivetrain) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for JDM models from this era in international standards like NHTSA/Euro NCAP. Active Features ABS: Available on higher trims, often optional. Passive Features Airbags: Driver and front passenger airbags standard on most models. Seatbelts: 3-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory radio with AM/FM, cassette player, and possibly a CD changer slot. Speaker configuration varies by trim. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Available on higher trims. Parking Sensors: Rarely factory-fitted for this era/model. Connectivity Auxiliary Input: Not typically factory-equipped; aftermarket solutions are common. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically 5,000-7,500 km or 6 months, whichever comes first (consult manual for specific grade). Transmission Fluid Change Interval: Approx. 40,000-60,000 km for automatic transmission fluid. Spark Plug Replacement Interval: Approx. 30,000-40,000 km for standard spark plugs, longer for platinum/iridium. Fluid Specifications Engine Oil Viscosity Common: 10W-30 or 10W-40 API SG/SH or higher (verify with manual). Coolant Type: Ethylene glycol-based antifreeze (e.g., Mitsubishi Genuine Super Long Life Coolant or equivalent). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Engine: Timing belt replacement is crucial (around 100,000 km). Potential for oil leaks from valve cover gaskets or front/rear main seals over time. Some models may experience oil consumption as they age. Transmission: Automatic transmission can...
OBD-I/OBD-II diagnostic trouble codes (DTCs) and their interpretation.
Specifications And Tolerances:
Detailed torque specifications, clearances, fluid capacities, and operating tolerances for all components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely, depending on the quality of the scan. Official factory manuals are usually text-searchable.
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
4G63 (2.0L SOHC/DOHC)
Engine Displacement Common:
1997 cc (2.0 Liters)
Engine Layout:
Inline 4-cylinder
Aspiration:
Naturally Aspirated
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Performance
Horsepower Typical:
Approx. 125-135 PS (92-100 kW; 123-133 hp) for 2.0L SOHC
Torque Typical:
Approx. 170-180 Nm (125-133 lb-ft) for 2.0L SOHC
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 60-70 Liters
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (INVECS-II Sport Mode)
Optional
Transmission Type Optional:
5-speed Manual (Less common)
Features
Drivetrain:
Front-Wheel Drive (FWD) or Full-Time 4-Wheel Drive (4WD)
Atf Specification:
Likely Mitsubishi Diaqueen SP-III or equivalent Dexron III/Mercon.
📐 Dimensions
Exterior
Length Typical:
Approx. 4,655 mm
Width Typical:
Approx. 1,700 mm
Height Typical:
Approx. 1,640 mm
Wheelbase Typical:
Approx. 2,720 mm
Weights
Curb Weight Typical:
Approx. 1500-1650 kg (depending on trim and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for JDM models from this era in international standards like NHTSA/Euro NCAP.
Active Features
ABS:
Available on higher trims, often optional.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory radio with AM/FM, cassette player, and possibly a CD changer slot. Speaker configuration varies by trim.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trims.
Parking Sensors:
Rarely factory-fitted for this era/model.
Connectivity
Auxiliary Input:
Not typically factory-equipped; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 5,000-7,500 km or 6 months, whichever comes first (consult manual for specific grade).
Transmission Fluid Change Interval:
Approx. 40,000-60,000 km for automatic transmission fluid.
Spark Plug Replacement Interval:
Approx. 30,000-40,000 km for standard spark plugs, longer for platinum/iridium.
Fluid Specifications
Engine Oil Viscosity Common:
10W-30 or 10W-40 API SG/SH or higher (verify with manual).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Mitsubishi Genuine Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine:
Timing belt replacement is crucial (around 100,000 km). Potential for oil leaks from valve cover gaskets or front/rear main seals over time. Some models may experience oil consumption as they age.
Transmission:
Automatic transmission can develop rough shifting or slipping if fluid is not maintained. Early models of INVECS-II transmissions could be sensitive to fluid degradation.
Suspension:
Worn bushings and ball joints are common with age and mileage, leading to clunks or poor handling. Struts and shocks may require replacement.
Electrical:
Corroded grounds, failing window regulators, and HVAC blower motor issues can occur.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors, a division of the Mitsubishi conglomerate, has a long history in automotive manufacturing, known for a range of vehicles from passenger cars to off-roaders and commercial vehicles.
Model Evolution
Nimbus Development:
The Nimbus was developed as Mitsubishi's entry into the burgeoning compact MPV segment, aiming to offer a practical and comfortable family vehicle.
Generation Transition:
The second generation (UA/UB/UC) represented a significant redesign over the first generation, with improved styling, packaging, and technology.
Production
Production Years:
1990-2007 (across two generations)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Domestic Market Awards:
Specific awards for the Nimbus in the Japanese market are not widely publicized internationally, but it was a competitive offering in its segment.
Ratings
Reliability Surveys:
J.D. Power or Consumer Reports data for this specific JDM model is scarce in English-speaking markets.