Mitsubishi Space Star 1998-2003 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Generation: First Generation Chassis Code: Pajero Mini (H53A, H58A - Kei Car) Chassis Code Other: For export markets, often referred to by internal project codes or specific market designations, but generally based on the Kei car platform. 👋 Introduction Market Position Market Position: The Mitsubishi Space Star (also known as the Mitsubishi Spacewagon in some markets or the Mitsubishi Dignity in Japan, though the provided manual likely pertains to the Kei-car based Spacestar for broader international markets) was positioned as a compact, versatile, and practical multi-purpose vehicle (MPV) or 'tall wagon' offering flexible interior space and ease of use, targeting families and individuals prioritizing utility and value. Competitive Analysis Competitive Analysis: Competed against other compact MPVs and tall wagons from manufacturers like Honda (e.g., Stepwgn), Toyota (e.g., Ipsum/Picnic), Nissan (e.g., Serena), and Suzuki (e.g., Wagon R). Key Features Key Features: Compact footprint, high roofline for excellent interior volume, versatile seating arrangements, and practical cabin features. The manual provides essential data for maintaining and repairing these key aspects. 📋 Manual Details Coverage Applicable Years: 1998, 1999, 2000, 2001, 2002, 2003 Coverage Areas: All services and repairs, routine maintenance Format File Format: PDF Print Quality: Full printable Compatibility: All Versions of Windows & Mac Type Manual Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Electrical, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Automatic Transmission, Manual Transmission, Drivetrain, Suspension (Front and Rear), Steering System, Braking System (Front and Rear), ABS, Body Electrical, HVAC, Body Interior, Body Exterior, Chassis, Emissions Control Procedures Procedures Included: Routine maintenance, troubleshooting, diagnostics, repair procedures, component removal and installation, overhaul, adjustments, specifications, wiring diagrams Depth Technical Depth: Comprehensive, step-by-step instructions with pictures and wiring diagrams for all areas of repair, suitable for DIY enthusiasts and professional mechanics 📊 Manual Specifications File Properties File Format Detail: Portable Document Format (PDF) ensuring wide compatibility and easy access. Print Ability Print Ability Detail: Pages are fully printable, allowing users to create hard copies for use in a workshop environment without risking damage to a primary digital copy. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4A30 (Typical for Kei car variants, e.g., 0.7L Turbocharged DOHC Inline-3) Engine Type: Inline 3-cylinder, DOHC, 12-valve, turbocharged (common variant) Displacement: 657 cc (0.7 Liters) Bore X Stroke: 62.0 mm x 73.5 mm Compression Ratio: 8.5:1 (typical for turbo variant) Fuel Delivery: Multi-point Fuel Injection (MPI) Horsepower: 64 PS (47 kW) @ 6500 rpm (JDM regulated limit for Kei cars) Torque: 8.5 kg-m (83 Nm; 61 lb-ft) @ 3500 rpm (typical for turbo variant) Performance Emissions Control: Catalytic converter, EGR system (depending on market and year) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 40 Liters 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (Common) Optional Transmission Type Optional: 5-speed Manual Transmission (Less common) Features Drivetrain: Front-Wheel Drive (FWD) or Electronically Controlled All-Wheel Drive (4WD) Automatic Transmission Fluid: Refer to manual for specific ATF type (likely DiaQueen SP-III or equivalent) Manual Transmission Fluid: Refer to manual for specific gear oil type (likely GL-4, 75W-90) 📐 Dimensions Exterior Length: Approx. 3395 mm (Kei car regulations) Width: Approx. 1475 mm (Kei car regulations) Height: Approx. 1650 mm Wheelbase: Approx. 2350 mm Weights Curb Weight: Approx. 900 - 1050 kg (depending on configuration) Cargo Cargo Volume: Highly configurable with folding seats, providing substantial cargo space for its size. 🛡️ Safety Features Ratings Crash Test Ratings: Information may vary by market; typically aimed at meeting Japanese domestic safety standards of the era. The manual will detail passive safety systems. Active Features Active Safety Features: ABS (Anti-lock Braking System) on higher trims, EBD (Electronic Brakeforce Distribution) may be present. Passive Features Passive Safety Features: Driver and passenger airbags, seatbelt pretensioners, reinforced body structure. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with cassette player or CD player. Optional navigation systems were available on some higher trims. Driver Assistance Driver Assistance Features: Limited by era; primarily ABS and possibly parking sensors on later models. Cruise control may have been optional. Connectivity Connectivity Options: Basic connectivity through standard audio systems. No advanced Bluetooth or smartphone integration in this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for precise interval. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection. Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) for standard plugs, longer for platinum/iridium. Fluid Specifications...
For export markets, often referred to by internal project codes or specific market designations, but generally based on the Kei car platform.
👋 Introduction
Market Position
Market Position:
The Mitsubishi Space Star (also known as the Mitsubishi Spacewagon in some markets or the Mitsubishi Dignity in Japan, though the provided manual likely pertains to the Kei-car based Spacestar for broader international markets) was positioned as a compact, versatile, and practical multi-purpose vehicle (MPV) or 'tall wagon' offering flexible interior space and ease of use, targeting families and individuals prioritizing utility and value.
Competitive Analysis
Competitive Analysis:
Competed against other compact MPVs and tall wagons from manufacturers like Honda (e.g., Stepwgn), Toyota (e.g., Ipsum/Picnic), Nissan (e.g., Serena), and Suzuki (e.g., Wagon R).
Key Features
Key Features:
Compact footprint, high roofline for excellent interior volume, versatile seating arrangements, and practical cabin features. The manual provides essential data for maintaining and repairing these key aspects.
📋 Manual Details
Coverage
Applicable Years:
1998, 1999, 2000, 2001, 2002, 2003
Coverage Areas:
All services and repairs, routine maintenance
Format
File Format:
PDF
Print Quality:
Full printable
Compatibility:
All Versions of Windows & Mac
Type
Manual Type:
Workshop Service Manual (WSM) / Repair Manual
Language
Language:
English
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Electrical, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Automatic Transmission, Manual Transmission, Drivetrain, Suspension (Front and Rear), Steering System, Braking System (Front and Rear), ABS, Body Electrical, HVAC, Body Interior, Body Exterior, Chassis, Emissions Control
Comprehensive, step-by-step instructions with pictures and wiring diagrams for all areas of repair, suitable for DIY enthusiasts and professional mechanics
📊 Manual Specifications
File Properties
File Format Detail:
Portable Document Format (PDF) ensuring wide compatibility and easy access.
Print Ability
Print Ability Detail:
Pages are fully printable, allowing users to create hard copies for use in a workshop environment without risking damage to a primary digital copy.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4A30 (Typical for Kei car variants, e.g., 0.7L Turbocharged DOHC Inline-3)
Catalytic converter, EGR system (depending on market and year)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 40 Liters
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (Common)
Optional
Transmission Type Optional:
5-speed Manual Transmission (Less common)
Features
Drivetrain:
Front-Wheel Drive (FWD) or Electronically Controlled All-Wheel Drive (4WD)
Automatic Transmission Fluid:
Refer to manual for specific ATF type (likely DiaQueen SP-III or equivalent)
Manual Transmission Fluid:
Refer to manual for specific gear oil type (likely GL-4, 75W-90)
📐 Dimensions
Exterior
Length:
Approx. 3395 mm (Kei car regulations)
Width:
Approx. 1475 mm (Kei car regulations)
Height:
Approx. 1650 mm
Wheelbase:
Approx. 2350 mm
Weights
Curb Weight:
Approx. 900 - 1050 kg (depending on configuration)
Cargo
Cargo Volume:
Highly configurable with folding seats, providing substantial cargo space for its size.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information may vary by market; typically aimed at meeting Japanese domestic safety standards of the era. The manual will detail passive safety systems.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) on higher trims, EBD (Electronic Brakeforce Distribution) may be present.
Passive Features
Passive Safety Features:
Driver and passenger airbags, seatbelt pretensioners, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player or CD player. Optional navigation systems were available on some higher trims.
Driver Assistance
Driver Assistance Features:
Limited by era; primarily ABS and possibly parking sensors on later models. Cruise control may have been optional.
Connectivity
Connectivity Options:
Basic connectivity through standard audio systems. No advanced Bluetooth or smartphone integration in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for precise interval.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for standard plugs, longer for platinum/iridium.
Fluid Specifications
Engine Oil Type:
Refer to manual; typically 5W-30 or 10W-30 for gasoline engines, API service category SG or higher.
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Mitsubishi Super Long Life Coolant, or compatible equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Refer to manual; typically ATF Dexron II or III compatible.
Known Issues
Known Issues:
Potential for ignition coil failure, minor oil leaks from valve cover gaskets, premature wear on suspension components due to vehicle height and usage, HVAC system issues (blower motor, blend door actuators). The manual is critical for diagnosing and repairing these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors has a long history of producing diverse vehicle types, from rugged SUVs and pickups to efficient passenger cars and innovative MPVs. The Space Star lineage showcases their ability to adapt to evolving family and utility needs.
Model Evolution
Model Evolution:
The first generation Space Star (1998-2003) was a pivotal model that established Mitsubishi's presence in the compact MPV segment. It was characterized by its tall, boxy shape, maximizing interior volume within strict Kei car dimensions for the Japanese market, but also adapted for broader international appeal.
Production
Production Years:
1998 - 2003 (First Generation)
Manufacturing Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards are not widely documented for this particular model globally, but it was well-received in its target markets for practicality and value.