Chrysler Intrepid 1998-2004 Service Repair Workshop Manual
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Basic Information Identification Make: Chrysler Model: Intrepid Model Generation: Second Generation Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Platform: LH Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Value Proposition: Provides factory-level repair information, enabling cost savings on maintenance and repairs, and empowering informed discussions with technicians. Key Features Accuracy: Accurate, clear, and concise text with illustrations, based on manufacturer specifications. Content Type: Vehicle-specific, not generic repair information. Accessibility: Downloadable PDF for viewing on PCs, Macs, phones, and ebook readers. Manual Details Coverage Areas Systems Covered: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, and Air Conditioning (HVAC) Page Count Page Count: Not specified, but implies comprehensive coverage Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical System: Detailed repair and overhaul procedures for engine components including cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, and cooling systems. Engine Electrical System: Coverage of ignition system, charging system, starting system, sensor diagnostics, and component testing. Emission Control System: Information on catalytic converter, oxygen sensors, evaporative emission control, and exhaust gas recirculation (EGR) system. Fuel System: Detailed procedures for fuel injection, fuel pump, fuel filter replacement, injectors, and fuel pressure testing. Clutch System: Procedures for clutch inspection, adjustment, and replacement for manual transmission models. Manual Transaxle System: Repair and maintenance for manual gearboxes, including gear replacement, bearing service, and shift linkage adjustments. Automatic Transaxle System: Comprehensive repair and troubleshooting for automatic transmissions, including fluid service, torque converter, valve body, and electronic controls. Driveshaft And Axle: Service for front and rear driveshafts, CV joints, and axle shafts. Suspension System: Detailed instructions for front and rear suspension components including struts, shocks, control arms, ball joints, and wheel bearings. Steering System: Procedures for power steering pump, rack and pinion, tie rods, and steering column service. Restraint System: Information on airbags, seat belts, and associated control modules. Brake System: Coverage of hydraulic system, ABS, brake pads, rotors, calipers, and brake bleeding procedures. Body Interior And Exterior: Repair and replacement of body panels, doors, windows, interior trim, seats, and bumpers. Body Electrical System: Wiring schematics, lighting systems, power windows, door locks, instrument cluster, and audio system diagnostics. Heating Ventilation Air Conditioning: Service and repair of HVAC system components, including compressor, condenser, evaporator, blower motor, and refrigerant handling. Procedures Included Maintenance: Routine maintenance procedures such as oil changes, fluid checks and replacements, filter replacements, tune-ups, and belt inspections. Troubleshooting: Diagnostic procedures for identifying and resolving common and complex issues across all vehicle systems. Repair: Step-by-step instructions for component repair, replacement, and rebuilding. Diagnostics: Methods for diagnosing electrical and mechanical faults using onboard diagnostic systems and specialized tools. Wiring Schematics: Includes detailed wiring diagrams for all electrical systems, essential for electrical troubleshooting and repairs. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complex overhauls and diagnostics, as used by professional mechanics. Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, allowing users to print specific pages or the entire manual. Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: Not applicable (digital format) Compatibility Operating Systems: Compatible with all versions of Windows and Mac Requirements Software Requirements: Adobe PDF Reader Engine Specifications Primary Engine Engine Options: Typically offered with 2.7L (167 cu in) V6 (30C) and 3.2L (192 cu in) V6 (32C) engines, and later a 3.5L (215 cu in) V6 (35C) High Output engine. Performance Horsepower Torque: Varies by engine option and model year (e.g., 3.2L V6 approximately 214 hp, 3.5L HO V6 approximately 234 hp). Specific figures detailed in the manual. Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Engine Mechanical Engine Layout: V6 configuration Timing Drive: Timing belt for earlier V6 engines (2.7L, 3.2L), timing chain for later 3.5L V6 engines. Specifics provided in manual. Transmission Standard Transmission Type: Automatic transaxle (e.g., 42LE) was standard on most models. Manual transaxle was optional on select trims/years. Optional Optional Transmission: Manual transaxle available on some configurations. Features Transaxle Fluid: ATF+4 (or equivalent Chrysler spec fluid) for automatic transmissions. Specific fill capacities and change intervals in manual. Dimensions Exterior Length: Approximately 203 inches (varies slightly by year/trim) Width: Approximately 74 inches Height: Approximately 56 inches Weights Curb Weight: Approximately 3,600 - 3,900 lbs (depending on engine and trim) Wheelbase: Approximately 113 inches Safety Features Ratings NHTSA Front Impact: Good NHTSA Side Impact: Acceptable (varies by year and equipment) Active Features ABS: Anti-lock Braking System (ABS) was standard or optional depending on trim and year. Passive Features Airbags: Driver and passenger front airbags were standard. Side airbags...
Vehicle owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Value Proposition:
Provides factory-level repair information, enabling cost savings on maintenance and repairs, and empowering informed discussions with technicians.
Key Features
Accuracy:
Accurate, clear, and concise text with illustrations, based on manufacturer specifications.
Content Type:
Vehicle-specific, not generic repair information.
Accessibility:
Downloadable PDF for viewing on PCs, Macs, phones, and ebook readers.
Manual Details
Coverage Areas
Systems Covered:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, and Air Conditioning (HVAC)
Page Count
Page Count:
Not specified, but implies comprehensive coverage
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Mechanical System:
Detailed repair and overhaul procedures for engine components including cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, and cooling systems.
Engine Electrical System:
Coverage of ignition system, charging system, starting system, sensor diagnostics, and component testing.
Emission Control System:
Information on catalytic converter, oxygen sensors, evaporative emission control, and exhaust gas recirculation (EGR) system.
Fuel System:
Detailed procedures for fuel injection, fuel pump, fuel filter replacement, injectors, and fuel pressure testing.
Clutch System:
Procedures for clutch inspection, adjustment, and replacement for manual transmission models.
Manual Transaxle System:
Repair and maintenance for manual gearboxes, including gear replacement, bearing service, and shift linkage adjustments.
Automatic Transaxle System:
Comprehensive repair and troubleshooting for automatic transmissions, including fluid service, torque converter, valve body, and electronic controls.
Driveshaft And Axle:
Service for front and rear driveshafts, CV joints, and axle shafts.
Suspension System:
Detailed instructions for front and rear suspension components including struts, shocks, control arms, ball joints, and wheel bearings.
Steering System:
Procedures for power steering pump, rack and pinion, tie rods, and steering column service.
Restraint System:
Information on airbags, seat belts, and associated control modules.
Brake System:
Coverage of hydraulic system, ABS, brake pads, rotors, calipers, and brake bleeding procedures.
Body Interior And Exterior:
Repair and replacement of body panels, doors, windows, interior trim, seats, and bumpers.
Body Electrical System:
Wiring schematics, lighting systems, power windows, door locks, instrument cluster, and audio system diagnostics.
Heating Ventilation Air Conditioning:
Service and repair of HVAC system components, including compressor, condenser, evaporator, blower motor, and refrigerant handling.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, fluid checks and replacements, filter replacements, tune-ups, and belt inspections.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex issues across all vehicle systems.
Repair:
Step-by-step instructions for component repair, replacement, and rebuilding.
Diagnostics:
Methods for diagnosing electrical and mechanical faults using onboard diagnostic systems and specialized tools.
Wiring Schematics:
Includes detailed wiring diagrams for all electrical systems, essential for electrical troubleshooting and repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complex overhauls and diagnostics, as used by professional mechanics.
Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Not applicable (digital format)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac
Requirements
Software Requirements:
Adobe PDF Reader
Engine Specifications
Primary Engine
Engine Options:
Typically offered with 2.7L (167 cu in) V6 (30C) and 3.2L (192 cu in) V6 (32C) engines, and later a 3.5L (215 cu in) V6 (35C) High Output engine.
Performance
Horsepower Torque:
Varies by engine option and model year (e.g., 3.2L V6 approximately 214 hp, 3.5L HO V6 approximately 234 hp). Specific figures detailed in the manual.
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Engine Mechanical
Engine Layout:
V6 configuration
Timing Drive:
Timing belt for earlier V6 engines (2.7L, 3.2L), timing chain for later 3.5L V6 engines. Specifics provided in manual.
Transmission
Standard
Transmission Type:
Automatic transaxle (e.g., 42LE) was standard on most models. Manual transaxle was optional on select trims/years.
Optional
Optional Transmission:
Manual transaxle available on some configurations.
Features
Transaxle Fluid:
ATF+4 (or equivalent Chrysler spec fluid) for automatic transmissions. Specific fill capacities and change intervals in manual.
Dimensions
Exterior
Length:
Approximately 203 inches (varies slightly by year/trim)
Width:
Approximately 74 inches
Height:
Approximately 56 inches
Weights
Curb Weight:
Approximately 3,600 - 3,900 lbs (depending on engine and trim)
Wheelbase:
Approximately 113 inches
Safety Features
Ratings
NHTSA Front Impact:
Good
NHTSA Side Impact:
Acceptable (varies by year and equipment)
Active Features
ABS:
Anti-lock Braking System (ABS) was standard or optional depending on trim and year.
Passive Features
Airbags:
Driver and passenger front airbags were standard. Side airbags were optional on some models.
Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player or cassette tape player. Premium Infinity sound systems were optional.
Climate Control:
Manual or automatic climate control systems were available. Manual covers operation and service of HVAC components.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Keyless Entry:
Optional on some models, providing remote access to the vehicle.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, depending on driving conditions and oil type. Specific recommendation in manual.
Spark Plug Replacement:
Intervals vary by plug type (e.g., platinum/iridium). Manual provides specific recommendations and torque specifications.
Transmission Fluid Change:
Recommended at 60,000 to 100,000 miles, or more frequently under severe use. Manual details the procedure and fluid type.
Coolant Flush:
Typically every 30,000 to 60,000 miles or 2-5 years. Manual specifies coolant type and capacity.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 synthetic blend or full synthetic, depending on temperature. Manual specifies correct API service classification.
Coolant:
Chrysler specification HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4. Manual specifies the correct type for ABS and non-ABS systems.
Known Issues
Head Gasket:
Some early V6 engines (especially 3.2L) were prone to head gasket issues. Manual provides diagnostic procedures and repair instructions.
Transmission Failure:
The 42LE automatic transmission, while generally robust, can develop issues with solenoids or valve bodies. Manual offers troubleshooting.
Power Steering Pump:
Leaking or noisy power steering pumps were not uncommon. Manual details replacement and fluid service.
Interior Rattles:
As with many vehicles of this era, interior trim pieces can develop rattles. Body and interior section of manual covers trim removal.
Vehicle History
Brand Heritage
Brand Focus:
Chrysler historically focused on comfortable, spacious, and feature-rich sedans.
Model Evolution
Lh Platform:
The Intrepid was a key model in Chrysler's LH platform, known for its cab-forward design and distinctive styling.
Production
Manufacturing Location:
Bramalea, Ontario, Canada and Newark, Delaware, USA.