The Chrysler Voyager, a significant entry in the full-size minivan segment, was produced for the 1996-2000 model years as part of the RS generation. This versatile vehicle offered a spacious interior with flexible seating arrangements, contributing to a comfortable ride and making it a popular choice for families and those needing ample cargo capacity. Key features included available all-wheel drive on select trims and a range of V6 engine options, such as the 3.0L, 3.3L, and 3.8L, paired with reliable automatic transmissions. Its practical design and family-oriented amenities positioned it as a competitive option against rivals like the Ford Windstar and Honda Odyssey. This comprehensive Factory Service Manual provides essential information for the maintenance and repair of your 1996-2000 Chrysler Voyager. It covers an extensive range of topics, including detailed procedures for engine, transmission, chassis, and electrical systems, as well as bodywork. The manual includes scheduled maintenance guidelines, in-depth troubleshooting guides, diagnostic procedures, and specific repair instructions for various components. With over 1500 pages of technical data and system diagrams, this English-language resource is an invaluable tool for owners and technicians alike, ensuring the continued performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1998 Generation Platform: NS (Second Generation) Codes Model Code: GS 👋 Introduction Market Position Segment: Full-size Minivan Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey Key Features Vehicle Selling Points: Spacious interior, flexible seating arrangements, comfortable ride, available all-wheel drive (AWD) on some trims/engines. 📋 Manual Details Coverage Areas Markets Covered: North America, Europe (as Chrysler Voyager/Dodge Grand Caravan variants) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L V6, 3.3L V6, 3.8L V6), Transmission (3-speed automatic, 4-speed automatic), Drivetrain Chassis: Suspension (front & rear), Steering, Brakes (front disc, rear drum/disc), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Ignition System, Starting System, Charging System, Power Accessories, HVAC Controls, Instrument Cluster, Body Control Modules Body: Exterior Body Panels, Doors, Windows, Interior Trim, Seats, HVAC System Components, Fuel System Components Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tire Rotation Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) for OBD-I/OBD-II (if applicable for specific components) Repair: Component Removal & Installation, Overhaul Procedures, Reassembly Instructions, Adjustment Procedures Special Procedures: Airbag System Service, ABS System Service, Power Sliding Door Mechanism Service Technical Depth Depth: Comprehensive; covers basic maintenance to major component overhauls and detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality Resolution: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 3.0L V6 (Mitsubishi 6G72) Engine 1 Displacement: 2972 cc (3.0 Liters) Engine 1 Configuration: SOHC V6 Engine 1 Horsepower: 142 hp @ 5000 rpm Engine 1 Torque: 180 lb-ft @ 3750 rpm Secondary Engine Engine 2 Name: 3.3L V6 (Chrysler EDB/EDZ) Engine 2 Displacement: 3301 cc (3.3 Liters) Engine 2 Configuration: OHV V6 Engine 2 Horsepower: 158 hp @ 4800 rpm Engine 2 Torque: 193 lb-ft @ 3600 rpm Tertiary Engine Engine 3 Name: 3.8L V6 (Chrysler EGT) Engine 3 Displacement: 3778 cc (3.8 Liters) Engine 3 Configuration: OHV V6 Engine 3 Horsepower: 166 hp @ 4400 rpm Engine 3 Torque: 220 lb-ft @ 3200 rpm Performance 0-60 Mph Approx: 9.5 - 11.5 seconds (depending on engine) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 20 gallons (75.7 Liters) 🔧 Transmission Standard Transmission Type Std: 4-speed Automatic (e.g., A604/41TE for 3.0L V6, 42LE for 3.3L/3.8L V6) Optional Transmission Type Opt: 3-speed Automatic (less common on 1998 models, typically replaced by 4-speed) Features Transmission Features: Lock-up torque converter, electronic shift control Fluid Type Transmission Fluid: ATF+4 (or equivalent for early models, consult manual for exact spec e.g., ATF+3) 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 195.5 inches (4966 mm) Width: 76.7 inches (1948 mm) Height: 68.3 inches (1735 mm) Weights Curb Weight Approx: 3800 - 4200 lbs (1724 - 1905 kg) depending on configuration Cargo Cargo Volume Behind 3Rd Row: Approx. 35-40 cu ft Cargo Volume Behind 2Nd Row: Approx. 80-90 cu ft Cargo Volume Max: Approx. 140-150 cu ft (with all rear seats removed) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: Driver: 4 stars; Passenger: 4 stars (1998 model year testing) Active Features ABS: Available Anti-lock Braking System (ABS) Traction Control: Traction control system (TCS) available on some models. Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-point seat belts in all seating positions; shoulder belt height adjusters. Child Safety: Child seat LATCH anchor points (introduced on some later NS models, check specific build date). 💡 Technology Features Infotainment...