Mitsubishi Evo 6 1999-2001 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Code: CP9A Generation: Sixth Generation (CP9A) Production Years Covered: 1999-2001 Codes Engine Code Primary: 4G63 👋 Introduction Market Position Target Audience: Owners, enthusiasts, and professional technicians seeking in-depth repair and maintenance knowledge. Competitive Analysis Value Proposition: Provides factory-level information to save significantly on labor costs ($50-$60 per hour). Key Features Information Accuracy: Actual genuine factory manuals ensuring accuracy and completeness. Ease Of Use: User-friendly with clear numbered instructions, notes, cautions, and searchable text. Searchability: Allows users to easily find information using search function for printing specific pages. 📋 Manual Details Coverage Areas Global Coverage: Covers all styles and variants for the specified model years. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as complete). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine overhaul, diagnosis, repair, and tuning. Transmission Service Repair: Detailed procedures for manual and potentially automatic transmissions. Brake System: Diagnosis, repair, and maintenance of all braking components. Wiring Diagram: Complete and detailed electrical wiring schematics. Electrical System: Troubleshooting and repair of all vehicle electrical components and circuits. Suspension: Maintenance, repair, and alignment of suspension systems. Periodic Lubrication: Scheduled lubrication points and fluid recommendations. Steering: Diagnosis and repair of power steering and steering column components. Cooling System: Maintenance and repair of radiator, water pump, thermostat, and related components. Fuel Injection Fuel System: Detailed coverage of fuel pump, injectors, fuel lines, and ECU control. Emission System: Diagnosis and repair of emissions control devices and systems. Heater Air Conditioner: Service and repair of HVAC system components. Engine Control System: Diagnosis and repair of ECU, sensors, actuators, and ignition systems. Chassis Body: Bodywork repair, structural information, and chassis components. Restraint System: Information on airbags, seatbelts, and related safety systems. Interior: Trim removal, installation, and repair procedures for interior components. Differential Drive: Service and repair of front, center, and rear differentials and drivetrain components. Axle: Service and repair of drive axles and CV joints. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and general upkeep. Troubleshooting: Advanced diagnostic guides and step-by-step troubleshooting procedures for various issues. Repair Procedures: Detailed, step-by-step instructions for virtually all repair tasks. Rebuild Procedures: Comprehensive instructions for engine, transmission, and differential rebuilds. Tuning Information: Guidance on performance tuning and adjustments. Technical Depth Diagnostic Capabilities: Advanced diagnostic information for identifying and resolving complex problems. Rebuild Depth: Complete rebuild specifications and procedures for major mechanical components. Illustrations Diagrams: Includes numerous detailed illustrations, drawings, and photos to guide repairs. Information Source: Actual Genuine Factory Service Manuals, not third-party. Procedure Detail Level: Provides detailed substeps, notes, cautions, warnings, and numbered instructions for all repair procedures. 📊 Manual Specifications File Format File Format Details: PDF Search Functionality: Yes, the PDF format allows for text search to quickly locate specific repair procedures or information. Print Quality Printable: Printable without any restriction, allowing users to print specific pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Delivery: Download link provided on checkout page after payment completion. Software Requirements Required Software: Adobe PDF Reader System Compatibility Os Compatibility: Compatible with all PC-based Windows operating systems and Mac. ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T (2.0L Inline-4, DOHC, 16-valve, Turbocharged) Performance Horsepower Range: Approximately 276-280 PS (272-276 hp) (JDM/European Spec, varies by market and sub-model like RS, GSR, Tommi Mäkinen Edition) Torque Range: Approximately 350-370 Nm (258-273 lb-ft) (JDM/European Spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Electronic Fuel Control (EFC) Induction Turbocharger: Mitsubishi TD05HR-16G or similar twin-scroll turbocharger 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (Getrag/Mitsubishi) Optional Transmission Type Optional: Less common, some markets may have had automatic options, but primarily known for manual. Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,405 mm (55.3 in) Weights Curb Weight: Approx. 1,360 - 1,400 kg (2,998 - 3,086 lb) (Varies by trim) 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings for this generation and region may vary. The manual will provide relevant safety system details. Active Features Active Safety: All-Wheel Drive with Active Yaw Control (AYC), Limited-Slip Differentials (Front/Rear), Anti-lock Braking System (ABS). Passive Features Passive Safety: Front airbags, reinforced chassis, crumple zones. Manual covers restraint system repair. 💡 Technology Features Infotainment Infotainment System: Basic factory audio systems, manual covers electrical aspects of head units and speakers. Driver Assistance Driver Assistance Features: Primary focus on mechanical and electronic AWD control (AYC). Limited electronic driver aids compared to modern vehicles. Connectivity Connectivity Features: No advanced connectivity features like Bluetooth or smartphone integration on stock...
Approximately 276-280 PS (272-276 hp) (JDM/European Spec, varies by market and sub-model like RS, GSR, Tommi Mäkinen Edition)
Torque Range:
Approximately 350-370 Nm (258-273 lb-ft) (JDM/European Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Electronic Fuel Control (EFC)
Induction
Turbocharger:
Mitsubishi TD05HR-16G or similar twin-scroll turbocharger
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (Getrag/Mitsubishi)
Optional
Transmission Type Optional:
Less common, some markets may have had automatic options, but primarily known for manual.
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
📐 Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,405 mm (55.3 in)
Weights
Curb Weight:
Approx. 1,360 - 1,400 kg (2,998 - 3,086 lb) (Varies by trim)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings for this generation and region may vary. The manual will provide relevant safety system details.
Active Features
Active Safety:
All-Wheel Drive with Active Yaw Control (AYC), Limited-Slip Differentials (Front/Rear), Anti-lock Braking System (ABS).
Passive Features
Passive Safety:
Front airbags, reinforced chassis, crumple zones. Manual covers restraint system repair.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory audio systems, manual covers electrical aspects of head units and speakers.
Driver Assistance
Driver Assistance Features:
Primary focus on mechanical and electronic AWD control (AYC). Limited electronic driver aids compared to modern vehicles.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration on stock units. Manual covers factory radio and antenna systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions. Manual will specify exact interval and oil type.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API/ACEA ratings and viscosity (e.g., 10W-30, 10W-40 synthetic recommended for performance).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors. Manual will specify capacity and mix ratio.
Transmission Fluid:
Manual transmission fluid (e.g., API GL-4 or GL-5). Manual will specify type and capacity.
Known Issues
Common Issues:
Manual will address potential issues such as turbocharger wear, AYC system faults, clutch wear, and cooling system leaks common in high-performance vehicles.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Part of the legendary Lancer Evolution lineage, renowned for rallying success and performance.
Model Evolution
Evo Vi Introduction:
Evolved from the Evo V, featuring improved cooling, stronger engine internals, and a distinct rally-bred chassis. The Tommi Mäkinen Edition was a notable variant.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Awards:
The Lancer Evolution platform consistently dominated WRC and other motorsport disciplines, cementing its reputation for performance and durability.
Ratings
Automotive Press Reviews:
Consistently praised by automotive press for its exceptional handling, performance, and rally-bred capabilities.