Mitsubishi Evo 6 1999-2001 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo 6) Generation: CP9A Production Years Covered: 1999-2001 Codes Chassis Code: CP9A ๐ Introduction Market Position Market Segment: Performance Rally Homologation Special Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth (contemporary) Key Features Unique Selling Points: Iconic rally heritage, advanced all-wheel-drive system, powerful turbocharged engine, aggressive styling Manual Value Proposition: Cost-effective solution for maintaining and repairing a high-performance vehicle ๐ Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Scope: Complete official factory service manual Page Count Estimated Pages: Hundreds of pages (specific number not provided, but implied comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download ๐ Manual Coverage Systems Covered Engine Service: Yes (Engine Service / Repair) Transmission Service: Yes (Transmission Service / Repair) Brake System: Yes Electrical System: Yes (Electrical System, Wiring Diagrams) Suspension Steering: Yes (Suspension, Steering) Cooling System: Yes (Cooling System) Fuel System: Yes (Fuel Injection, Fuel System) Emission Control: Yes (Emission System) Climate Control: Yes (Heater / Air Conditioner) Engine Management: Yes (Engine Control System) Chassis Body: Yes (Chassis / Body) Restraint Systems: Yes (Restraint System) Interior Trim: Yes (Interior) Drivetrain Components: Yes (Differential / Drive, Axle) Procedures Included Maintenance: Yes (General Maintenance, Periodic Lubrication) Troubleshooting: Yes Repair: Yes (Step-by-step instructions for complete disassembly and repair) Diagnostics: Yes (Focus on electrical system diagnostics) Technical Depth Depth: Comprehensive (Suitable for DIYers and experienced mechanics) Illustration Quality: High (Hundreds of photos and illustrations, enlarged insets) Instruction Format: Numbered steps, detailed substeps, notes, cautions, warnings ๐ Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (entire manual or selected pages) Binding Type Binding: N/A (Digital Download - User Printable) Paper Type Paper Type: N/A (Digital Download - User Printable) Delivery Method Delivery: Instant Download Link on Checkout Page Requirements Software Requirement: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63 (Typically) Engine Type: Inline 4-cylinder, DOHC, turbocharged and intercooled Displacement: 2.0 Liters (1997cc) Performance Horsepower Ps: 276 PS (272 bhp; 203 kW) @ 6500 rpm (JDM Spec, European versions often higher) Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (High Octane Recommended) Engine Control ECU: Engine Control Unit (ECU) with advanced mapping for performance ๐ง Transmission Standard Type: 5-speed Manual Transmission Optional Type: N/A (Manual transmission was standard for this performance model) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Helical Front Limited-Slip Differential (LSD) ๐ Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,395 mm (55.0 in) Weights Curb Weight Kg: Approx. 1,360 kg (2,998 lb) (Varies by trim and market) ๐ก๏ธ Safety Features Ratings Crash Test Data: NHTSA/IIHS data specific to 1999-2001 Evo 6 may vary by market and regulatory standards. Manual would detail structural components. Active Features Braking: Ventilated front and rear disc brakes (Brembo often fitted on higher trims) Passive Features Airbags: Driver and passenger airbags (standard) Restraint System: 3-point seatbelts with pretensioners ๐ก Technology Features Infotainment Audio System: Factory radio/CD player (often with basic speaker setup, depending on market and trim) Driver Assistance Active Aero: Large rear wing for aerodynamic downforce Connectivity Features: Limited by era; focus on mechanical and performance-enhancing technology rather than digital connectivity. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions (refer to manual for specific recommendation) Timing Belt Replacement: Crucial component; typically every 90,000-100,000 km (56,000-62,000 miles) or 5-7 years. Manual will specify exact interval and part numbers. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50 often recommended for performance engines, check API rating) Coolant Type: Ethylene glycol-based coolant (mix of antifreeze and distilled water, typically 50/50) Transmission Fluid Type: GL-4 or GL-5 gear oil for manual transmission, specific type and viscosity to be confirmed in manual. Differential Fluid Type: Specific gear oil for front and rear differentials, and potentially for the Active Center Differential (ACD), requiring manual confirmation. Known Issues Common Concerns: Weak piston rings (under extreme abuse), turbocharger wear, clutch wear, differential wear (especially ACD), potential for HICAS system issues (if equipped). ๐ Vehicle History Brand Heritage Rally Pedigree: Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars Model Evolution Evo Vi Introduction: Launched in late 1998, continuing the performance evolution from the Evo IV and V Tommi Makinen Edition: A notable variant of the Evo VI, named after rally driver Tommi Mรคkinen, featuring specific tuning and styling cues. Production Manufacturing Location: Japan ๐ Awards & Recognition Recognitions Rally Success: The Evo VI, and its driver Tommi Mรคkinen, achieved significant success in the World...