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Mitsubishi Evo 6 1999-2001 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo 6) Generation: CP9A Production Years Covered: 1999-2001 Codes Chassis Code: CP9A ๐Ÿ‘‹ Introduction Market Position Market Segment: Performance Rally Homologation Special Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth (contemporary) Key Features Unique Selling Points: Iconic rally heritage, advanced all-wheel-drive system, powerful turbocharged engine, aggressive styling Manual Value Proposition: Cost-effective solution for maintaining and repairing a high-performance vehicle ๐Ÿ“‹ Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Scope: Complete official factory service manual Page Count Estimated Pages: Hundreds of pages (specific number not provided, but implied comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Service: Yes (Engine Service / Repair) Transmission Service: Yes (Transmission Service / Repair) Brake System: Yes Electrical System: Yes (Electrical System, Wiring Diagrams) Suspension Steering: Yes (Suspension, Steering) Cooling System: Yes (Cooling System) Fuel System: Yes (Fuel Injection, Fuel System) Emission Control: Yes (Emission System) Climate Control: Yes (Heater / Air Conditioner) Engine Management: Yes (Engine Control System) Chassis Body: Yes (Chassis / Body) Restraint Systems: Yes (Restraint System) Interior Trim: Yes (Interior) Drivetrain Components: Yes (Differential / Drive, Axle) Procedures Included Maintenance: Yes (General Maintenance, Periodic Lubrication) Troubleshooting: Yes Repair: Yes (Step-by-step instructions for complete disassembly and repair) Diagnostics: Yes (Focus on electrical system diagnostics) Technical Depth Depth: Comprehensive (Suitable for DIYers and experienced mechanics) Illustration Quality: High (Hundreds of photos and illustrations, enlarged insets) Instruction Format: Numbered steps, detailed substeps, notes, cautions, warnings ๐Ÿ“Š Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (entire manual or selected pages) Binding Type Binding: N/A (Digital Download - User Printable) Paper Type Paper Type: N/A (Digital Download - User Printable) Delivery Method Delivery: Instant Download Link on Checkout Page Requirements Software Requirement: Adobe PDF Reader โš™๏ธ Engine Specifications Primary Engine Engine Code: 4G63 (Typically) Engine Type: Inline 4-cylinder, DOHC, turbocharged and intercooled Displacement: 2.0 Liters (1997cc) Performance Horsepower Ps: 276 PS (272 bhp; 203 kW) @ 6500 rpm (JDM Spec, European versions often higher) Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (High Octane Recommended) Engine Control ECU: Engine Control Unit (ECU) with advanced mapping for performance ๐Ÿ”ง Transmission Standard Type: 5-speed Manual Transmission Optional Type: N/A (Manual transmission was standard for this performance model) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Helical Front Limited-Slip Differential (LSD) ๐Ÿ“ Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,395 mm (55.0 in) Weights Curb Weight Kg: Approx. 1,360 kg (2,998 lb) (Varies by trim and market) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Data: NHTSA/IIHS data specific to 1999-2001 Evo 6 may vary by market and regulatory standards. Manual would detail structural components. Active Features Braking: Ventilated front and rear disc brakes (Brembo often fitted on higher trims) Passive Features Airbags: Driver and passenger airbags (standard) Restraint System: 3-point seatbelts with pretensioners ๐Ÿ’ก Technology Features Infotainment Audio System: Factory radio/CD player (often with basic speaker setup, depending on market and trim) Driver Assistance Active Aero: Large rear wing for aerodynamic downforce Connectivity Features: Limited by era; focus on mechanical and performance-enhancing technology rather than digital connectivity. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions (refer to manual for specific recommendation) Timing Belt Replacement: Crucial component; typically every 90,000-100,000 km (56,000-62,000 miles) or 5-7 years. Manual will specify exact interval and part numbers. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50 often recommended for performance engines, check API rating) Coolant Type: Ethylene glycol-based coolant (mix of antifreeze and distilled water, typically 50/50) Transmission Fluid Type: GL-4 or GL-5 gear oil for manual transmission, specific type and viscosity to be confirmed in manual. Differential Fluid Type: Specific gear oil for front and rear differentials, and potentially for the Active Center Differential (ACD), requiring manual confirmation. Known Issues Common Concerns: Weak piston rings (under extreme abuse), turbocharger wear, clutch wear, differential wear (especially ACD), potential for HICAS system issues (if equipped). ๐Ÿ“š Vehicle History Brand Heritage Rally Pedigree: Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars Model Evolution Evo Vi Introduction: Launched in late 1998, continuing the performance evolution from the Evo IV and V Tommi Makinen Edition: A notable variant of the Evo VI, named after rally driver Tommi Mรคkinen, featuring specific tuning and styling cues. Production Manufacturing Location: Japan ๐Ÿ† Awards & Recognition Recognitions Rally Success: The Evo VI, and its driver Tommi Mรคkinen, achieved significant success in the World...
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Mitsubishi Evo 6 1999-2001 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI (Evo 6)
Generation:
CP9A
Production Years Covered:
1999-2001
Codes
Chassis Code:
CP9A
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Performance Rally Homologation Special
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth (contemporary)
Key Features
Unique Selling Points:
Iconic rally heritage, advanced all-wheel-drive system, powerful turbocharged engine, aggressive styling
Manual Value Proposition:
Cost-effective solution for maintaining and repairing a high-performance vehicle
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Scope:
Complete official factory service manual
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided, but implied comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Service:
Yes (Engine Service / Repair)
Transmission Service:
Yes (Transmission Service / Repair)
Brake System:
Yes
Electrical System:
Yes (Electrical System, Wiring Diagrams)
Suspension Steering:
Yes (Suspension, Steering)
Cooling System:
Yes (Cooling System)
Fuel System:
Yes (Fuel Injection, Fuel System)
Emission Control:
Yes (Emission System)
Climate Control:
Yes (Heater / Air Conditioner)
Engine Management:
Yes (Engine Control System)
Chassis Body:
Yes (Chassis / Body)
Restraint Systems:
Yes (Restraint System)
Interior Trim:
Yes (Interior)
Drivetrain Components:
Yes (Differential / Drive, Axle)
Procedures Included
Maintenance:
Yes (General Maintenance, Periodic Lubrication)
Troubleshooting:
Yes
Repair:
Yes (Step-by-step instructions for complete disassembly and repair)
Diagnostics:
Yes (Focus on electrical system diagnostics)
Technical Depth
Depth:
Comprehensive (Suitable for DIYers and experienced mechanics)
Illustration Quality:
High (Hundreds of photos and illustrations, enlarged insets)
Instruction Format:
Numbered steps, detailed substeps, notes, cautions, warnings
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction (entire manual or selected pages)
Binding Type
Binding:
N/A (Digital Download - User Printable)
Paper Type
Paper Type:
N/A (Digital Download - User Printable)
Delivery Method
Delivery:
Instant Download Link on Checkout Page
Requirements
Software Requirement:
Adobe PDF Reader
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
4G63 (Typically)
Engine Type:
Inline 4-cylinder, DOHC, turbocharged and intercooled
Displacement:
2.0 Liters (1997cc)
Performance
Horsepower Ps:
276 PS (272 bhp; 203 kW) @ 6500 rpm (JDM Spec, European versions often higher)
Torque Nm:
373 Nm (275 lb-ft) @ 3000 rpm (JDM Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (High Octane Recommended)
Engine Control
ECU:
Engine Control Unit (ECU) with advanced mapping for performance
๐Ÿ”ง Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
N/A (Manual transmission was standard for this performance model)
Features
Drivetrain Layout:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Helical Front Limited-Slip Differential (LSD)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,395 mm (55.0 in)
Weights
Curb Weight Kg:
Approx. 1,360 kg (2,998 lb) (Varies by trim and market)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Data:
NHTSA/IIHS data specific to 1999-2001 Evo 6 may vary by market and regulatory standards. Manual would detail structural components.
Active Features
Braking:
Ventilated front and rear disc brakes (Brembo often fitted on higher trims)
Passive Features
Airbags:
Driver and passenger airbags (standard)
Restraint System:
3-point seatbelts with pretensioners
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory radio/CD player (often with basic speaker setup, depending on market and trim)
Driver Assistance
Active Aero:
Large rear wing for aerodynamic downforce
Connectivity
Features:
Limited by era; focus on mechanical and performance-enhancing technology rather than digital connectivity.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions (refer to manual for specific recommendation)
Timing Belt Replacement:
Crucial component; typically every 90,000-100,000 km (56,000-62,000 miles) or 5-7 years. Manual will specify exact interval and part numbers.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50 often recommended for performance engines, check API rating)
Coolant Type:
Ethylene glycol-based coolant (mix of antifreeze and distilled water, typically 50/50)
Transmission Fluid Type:
GL-4 or GL-5 gear oil for manual transmission, specific type and viscosity to be confirmed in manual.
Differential Fluid Type:
Specific gear oil for front and rear differentials, and potentially for the Active Center Differential (ACD), requiring manual confirmation.
Known Issues
Common Concerns:
Weak piston rings (under extreme abuse), turbocharger wear, clutch wear, differential wear (especially ACD), potential for HICAS system issues (if equipped).
๐Ÿ“š Vehicle History
Brand Heritage
Rally Pedigree:
Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars
Model Evolution
Evo Vi Introduction:
Launched in late 1998, continuing the performance evolution from the Evo IV and V
Tommi Makinen Edition:
A notable variant of the Evo VI, named after rally driver Tommi Mรคkinen, featuring specific tuning and styling cues.
Production
Manufacturing Location:
Japan
๐Ÿ† Awards & Recognition
Recognitions
Rally Success:
The Evo VI, and its driver Tommi Mรคkinen, achieved significant success in the World Rally Championship.
Automotive Press:
Consistently praised by automotive journalists for its handling, performance, and driver engagement.
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