Owning a 1999-2002 Subaru Forester means having a rugged, dependable companion for every journey. But even the most reliable vehicles need expert care—and that’s where this Factory Service Manual becomes indispensable. Whether you’re a seasoned mechanic or a dedicated DIYer, this manual is your blueprint for keeping your Forester running at its best. This comprehensive guide is the same resource used by Subaru dealership technicians, offering step-by-step instructions for every system in your vehicle. From routine maintenance to complex repairs, you’ll have the confidence to tackle any task with precision. Complete Coverage: Every component—engine, transmission, drivetrain, suspension, electrical, and more—is documented in meticulous detail. Factory Accuracy: No guesswork. Follow exact procedures, torque specs, and diagnostic steps straight from Subaru. Save Time & Money: Avoid costly shop visits by mastering repairs yourself, from oil changes to head gasket replacements. 1,500+ Pages of Expertise: A digital powerhouse of diagrams, schematics, and troubleshooting guides at your fingertips. The Symmetrical AWD and boxer engine that define your Forester demand specialized knowledge. This manual delivers it—ensuring longevity, performance, and peace of mind for every mile ahead. Ready to take control? This isn’t just a manual; it’s your Forester’s lifeline. Download now and equip yourself with the ultimate repair authority. 🏷️ Basic Information Identification Make: Subaru Model: Forester Years Covered: 1999-2002 Codes Chassis Codes: SF Series 👋 Introduction Market Position Description: The Subaru Forester of this generation (1999-2002) established itself as a capable and versatile compact SUV, known for its standard Symmetrical All-Wheel Drive system and boxer engine. It competed with vehicles like the Toyota RAV4, Honda CR-V, and Ford Escape. Competitive Analysis Comparison Points: Forester offered a more rugged, outdoors-oriented image compared to some competitors, with higher ground clearance and Subaru's renowned AWD traction. Engine performance was adequate but not class-leading. Key Features Core Features: Symmetrical All-Wheel Drive, horizontally-opposed (boxer) engine, practical cargo space, good visibility, comfortable ride for its class. Manual Utility Value Proposition: This workshop manual is the definitive guide for maintaining and repairing the 1999-2002 Subaru Forester, providing the same level of detail and accuracy as used by dealership technicians. It empowers owners and independent mechanics to perform complex tasks with confidence. 📋 Manual Details Coverage Areas Primary Coverage: All vehicle systems and components for maintenance, service, diagnosis, and repair. Engine Coverage: Engine mechanical, lubrication, cooling, fuel, and emission control systems. Drivetrain Coverage: Clutch, manual transmission, automatic transmission, propeller shaft, differential carrier, front axle, rear axle. Suspension And Steering Coverage: Front suspension, rear suspension, brake system, steering system. Body And Interior Coverage: Restraint system, body and trim, heater, air conditioner. Electrical Coverage: Electrical system, wiring diagrams. Page Count Estimated Page Count: Likely over 1500 pages (typical for FSMs of this era and scope). Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Purpose: Designed for dealership technicians and serious DIY mechanics. Language Language: English Format Download Format: RAR (containing PDF files) Extracted Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication & cooling, fuel & emission control, clutch, manual transmission, automatic transmission, propeller shaft & differential carrier, front axle, rear axle. Chassis: Front suspension, rear suspension, brake system, steering system. Body And Accessories: Restraint system, body and trim, heater, air conditioner. Electrical: Complete electrical system including wiring diagrams, sensors, actuators, and control modules. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug replacement, tire rotation, brake pad/shoe replacement. Diagnostics: Troubleshooting procedures, diagnostic trouble codes (DTCs), symptom-based diagnosis, component testing. Repair: Engine overhaul, transmission repair/rebuild, suspension component replacement, brake system repair, steering system repair, electrical component diagnosis and replacement, body panel repair. Installation: Installation procedures for various components and systems, including torque specifications. Body Repair: Includes procedures for body panel alignment, repair, and interior trim removal/installation. Specifications: Comprehensive specifications, torque values, and measurement data for all major components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. Electrical Schematics: Extensive wiring diagrams are provided, essential for diagnosing electrical issues. 📊 Manual Specifications File Format PDF Quality: Assumed high quality, searchable PDF, suitable for printing. Print Quality Printability: Printable, allowing users to create hard copies of specific sections or the entire manual. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Boxer (Horizontally-Opposed) 4-Cylinder Displacement: 2.5 Liters (2457 cc) Engine Codes: EJ251, EJ252, EJ253 (depending on specific market and emissions standards) Performance Horsepower Approx: Approximately 165-170 hp (varies slightly by market and specific engine variant) Torque Approx: Approximately 162-166 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating recommendations will be in the manual) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP) configurations...
Owning a 1999-2002 Subaru Forester means having a rugged, dependable companion for every journey. But even the most reliable vehicles need expert care—and that’s where this Factory Service Manual becomes indispensable. Whether you’re a seasoned mechanic or a dedicated DIYer, this manual is your blueprint for keeping your Forester running at its best.
This comprehensive guide is the same resource used by Subaru dealership technicians, offering step-by-step instructions for every system in your vehicle. From routine maintenance to complex repairs, you’ll have the confidence to tackle any task with precision.
Complete Coverage: Every component—engine, transmission, drivetrain, suspension, electrical, and more—is documented in meticulous detail.
Factory Accuracy: No guesswork. Follow exact procedures, torque specs, and diagnostic steps straight from Subaru.
Save Time & Money: Avoid costly shop visits by mastering repairs yourself, from oil changes to head gasket replacements.
1,500+ Pages of Expertise: A digital powerhouse of diagrams, schematics, and troubleshooting guides at your fingertips.
The Symmetrical AWD and boxer engine that define your Forester demand specialized knowledge. This manual delivers it—ensuring longevity, performance, and peace of mind for every mile ahead.
Ready to take control? This isn’t just a manual; it’s your Forester’s lifeline. Download now and equip yourself with the ultimate repair authority.
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Years Covered:
1999-2002
Codes
Chassis Codes:
SF Series
👋 Introduction
Market Position
Description:
The Subaru Forester of this generation (1999-2002) established itself as a capable and versatile compact SUV, known for its standard Symmetrical All-Wheel Drive system and boxer engine. It competed with vehicles like the Toyota RAV4, Honda CR-V, and Ford Escape.
Competitive Analysis
Comparison Points:
Forester offered a more rugged, outdoors-oriented image compared to some competitors, with higher ground clearance and Subaru's renowned AWD traction. Engine performance was adequate but not class-leading.
Key Features
Core Features:
Symmetrical All-Wheel Drive, horizontally-opposed (boxer) engine, practical cargo space, good visibility, comfortable ride for its class.
Manual Utility
Value Proposition:
This workshop manual is the definitive guide for maintaining and repairing the 1999-2002 Subaru Forester, providing the same level of detail and accuracy as used by dealership technicians. It empowers owners and independent mechanics to perform complex tasks with confidence.
📋 Manual Details
Coverage Areas
Primary Coverage:
All vehicle systems and components for maintenance, service, diagnosis, and repair.
Engine Coverage:
Engine mechanical, lubrication, cooling, fuel, and emission control systems.
Engine overhaul, transmission repair/rebuild, suspension component replacement, brake system repair, steering system repair, electrical component diagnosis and replacement, body panel repair.
Installation:
Installation procedures for various components and systems, including torque specifications.
Body Repair:
Includes procedures for body panel alignment, repair, and interior trim removal/installation.
Specifications:
Comprehensive specifications, torque values, and measurement data for all major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
Electrical Schematics:
Extensive wiring diagrams are provided, essential for diagnosing electrical issues.
📊 Manual Specifications
File Format
PDF Quality:
Assumed high quality, searchable PDF, suitable for printing.
Print Quality
Printability:
Printable, allowing users to create hard copies of specific sections or the entire manual.
Standard Symmetrical All-Wheel Drive for both manual and automatic transmissions.
Fluid Type Manual
Gear Oil Specification:
GL-5 Gear Oil (likely 75W-90 or 80W-90, consult manual for exact specification and capacity).
Fluid Type Automatic
Atf Specification:
Dexron III or equivalent (consult manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approximately 175.7 inches (4463 mm)
Width:
Approximately 69.7 inches (1770 mm)
Height:
Approximately 63.0 inches (1600 mm)
Wheelbase:
Approximately 103.0 inches (2616 mm)
Ground Clearance:
Approximately 7.7 inches (196 mm)
Weights
Curb Weight Approx:
Approximately 3100-3300 lbs (1406-1497 kg) depending on transmission and trim.
Cargo
Cargo Volume Seats Up:
Approximately 33.7 cubic feet
Cargo Volume Seats Down:
Approximately 65.9 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated or 4-star (refer to specific model year NHTSA data for definitive ratings).
NHTSA Front Impact Passenger:
Not rated or 4-star (refer to specific model year NHTSA data for definitive ratings).
IIHS Front Offset Crash Rating:
Acceptable (Good for earlier years, some concerns emerged later in the generation).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available (often linked with AWD system)
Passive Features
Airbags Front:
Standard dual front airbags
Seat Belts:
3-point height-adjustable front seat belts with pretensioners and force limiters, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player or cassette tape, and optional premium audio systems (details in manual).
Climate Control:
Manual climate control with optional automatic climate control systems.
Driver Assistance
Cruise Control:
Available
Remote Keyless Entry:
Available
Connectivity
Usb Aux Input:
Not typically equipped from the factory; aftermarket solutions may be available but are not covered by the OEM manual.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3 months, whichever comes first (under severe driving conditions) or 7,500 miles or 6 months (under normal conditions). Consult manual for specifics.
Timing Belt Replacement:
Crucial. Typically recommended every 60,000 to 105,000 miles, or a specific time interval (e.g., 5-7 years). Consult manual for exact interval as failure can cause severe engine damage.
Coolant Flush:
Approximately every 30,000 miles or 2-3 years.
Transmission Fluid Change:
Manual: Every 30,000-60,000 miles. Automatic: Every 30,000-45,000 miles. Consult manual.
Fluid Specifications
Engine Oil Capacity:
Approximately 4.7 US quarts (4.4 liters) with filter change.
Coolant Capacity:
Approximately 7.0 US quarts (6.6 liters).
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual)
Known Issues
Head Gaskets:
A common issue in Subaru boxer engines of this era is premature head gasket failure. This manual will provide diagnostic and repair procedures for this critical repair.
Catalytic Converter:
Can become clogged over time, affecting performance and emissions. Procedures for inspection and replacement are covered.
Automatic Transmission:
Some models may experience transmission issues, particularly related to shifting or fluid leaks. The manual will detail diagnosis and repair.
Suspension Components:
Wear items like ball joints, tie rod ends, and bushings are common. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Focus:
Subaru has a long history of producing vehicles with Symmetrical All-Wheel Drive and boxer engines, emphasizing durability, capability, and a connection to outdoor lifestyles.
Model Evolution
Forester Launch:
The first generation (SF series) Forester was launched in 1997 in Japan and later introduced to other markets, including North America in 1998 for the 1999 model year. This generation established the Forester's unique blend of a wagon-like driving experience with SUV utility.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Gunma Prefecture).
Model Updates Within Generation
Facelift:
The 1999-2002 Forester represents the initial phase of the first generation. A significant facelift occurred for the 2003 model year, marking the beginning of the second generation (SG series).
🏆 Awards & Recognition
Recognitions
Car And Driver 2000:
Named to Car and Driver's Ten Best list for 2000.
Consumer Reports:
Generally received average to good reliability ratings, though specific components like head gaskets could be a concern.