1999-2003 Mitsubishi Space Star Factory Service Repair Manual 2000 2001 2002

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Alias: MPV Model Alias North America: Space Wagon (certain markets), Mitsubishi RVR (Japan) Codes Chassis Code: N30, N40 Series Engine Codes Covered: 4G63, 4G93, 4G94 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Key Selling Points: Versatile interior, family-friendly, practical design, available AWD Competitive Analysis Primary Competitors: Honda CR-V, Toyota RAV4, Ford Maverick (later versions), Nissan R'nessa Key Features Interior Flexibility: Sliding and folding rear seats for various cargo and passenger configurations Powertrain Options: Reliable and efficient 4-cylinder gasoline engines, with optional All-Wheel Drive 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003 Geographic Coverage: Global (specific regional variations may exist, covered where applicable) Page Count Approximate Page Count: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system (injection), intake system, exhaust system Engine Performance: Ignition system, engine control system (ECU/ECM), emissions control, diagnostic trouble codes (DTCs) Transmission Manual: Manual transmission (clutch, gearbox, driveshafts, linkages) Transmission Automatic: Automatic transmission (torque converter, valve body, planetary gears, hydraulics, electronic controls) Drivetrain: All-Wheel Drive (AWD) system, transfer case, differentials (front and rear), CV joints Suspension: Front suspension (MacPherson struts), rear suspension (multi-link, torsion beam depending on variant), springs, shock absorbers, control arms, bushings Steering: Power steering system, steering column, rack and pinion, tie rod ends Brakes: Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, pads, rotors Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn Body And Chassis: Body structure, interior trim, exterior panels, doors, hood, tailgate, bumpers, glass, seals, anti-corrosion measures HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, controls Safety Systems: Airbags, seatbelts, SRS (Supplemental Restraint System) components Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake fluid flush, coolant flush, timing belt replacement (if applicable) Troubleshooting: Diagnostic procedures for all major systems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation Repair: Complete disassembly and reassembly procedures for all major components and systems, component testing and adjustment Diagnostics: OBD-II diagnostics, scan tool usage, specific diagnostic tests for sensors and actuators Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, component location diagrams Specifications Torque: Engine torque specifications, suspension component torque, brake caliper torque, wheel lug nut torque Special Tools: Identification and usage of special tools required for specific repairs and diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls) 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text Print Quality: Printable pages, clear diagrams and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Completeness: Full factory service manual content ⚙️ Engine Specifications Primary Engine Engine Displacement 1: 1.8L (1834cc) Engine Code 1: 4G93 Engine Configuration 1: Inline 4-cylinder, SOHC/DOHC MIVEC (market dependent) Horsepower 1: 115-135 PS (85-100 kW) / 125-140 PS (93-104 kW) for MIVEC Torque 1: 170-180 Nm (125-133 lb-ft) Secondary Engine Engine Displacement 2: 2.0L (1997cc) Engine Code 2: 4G63 Engine Configuration 2: Inline 4-cylinder, DOHC Horsepower 2: 135-150 PS (100-110 kW) Torque 2: 180-195 Nm (133-144 lb-ft) Tertiary Engine Engine Displacement 3: 2.4L (2351cc) Engine Code 3: 4G64 Engine Configuration 3: Inline 4-cylinder, DOHC Horsepower 3: 145-160 PS (107-118 kW) Torque 3: 200-220 Nm (148-162 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (Octane rating as per market/manufacturer recommendation, typically 91 RON or higher) Performance Top Speed Approx: 170-190 km/h (105-118 mph) Acceleration 0 100Kph Approx: 10-13 seconds (depending on engine and transmission) 🔧 Transmission Standard Manual Transmission: 5-speed manual (common) Optional Automatic Transmission: 4-speed automatic (INVECS-II) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often electronically controlled with viscous coupling or electronically controlled clutch pack Fluid Specifications Automatic Transmission Fluid Type: Mitsubishi DIA Queen ATF-J2 or equivalent DEXRON II/III compatible Manual Transmission Fluid Type: API GL-4 SAE 75W-90 or SAE 75W-85 gear oil 📐 Dimensions Exterior Length: Approx. 4330-4420 mm (170.5-174.0 in) Width: Approx. 1735-1770 mm (68.3-69.7 in) Height: Approx. 1630-1670 mm (64.2-65.7 in) Wheelbase: Approx. 2600 mm (102.4 in) Interior Seating Capacity: 5-7 passengers (depending on configuration) Cargo Cargo Volume Seats Up: Approx. 300-400 liters (10.6-14.1 cu ft) Cargo Volume Seats Down: Approx. 1500-1700 liters (53-60 cu ft) Weights Curb Weight: Approx. 1350-1550 kg (2976-3417 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 1900-2100 kg (4189-4630 lbs) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and specific test, generally aimed for good front/side impact protection (check individual year reports) Idasc Ratings: N/A for this generation Active Features ABS: Standard...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Star

Model Alias:

Model Alias North America:

Space Wagon (certain markets), Mitsubishi RVR (Japan)

Codes

Chassis Code:

N30, N40 Series

Engine Codes Covered:

4G63, 4G93, 4G94

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle)

Key Selling Points:

Versatile interior, family-friendly, practical design, available AWD

Competitive Analysis

Primary Competitors:

Honda CR-V, Toyota RAV4, Ford Maverick (later versions), Nissan R'nessa

Key Features

Interior Flexibility:

Sliding and folding rear seats for various cargo and passenger configurations

Powertrain Options:

Reliable and efficient 4-cylinder gasoline engines, with optional All-Wheel Drive

📋 Manual Details

Coverage Areas

Covered Years:

1999, 2000, 2001, 2002, 2003

Geographic Coverage:

Global (specific regional variations may exist, covered where applicable)

Page Count

Approximate Page Count:

2000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system (injection), intake system, exhaust system

Engine Performance:

Ignition system, engine control system (ECU/ECM), emissions control, diagnostic trouble codes (DTCs)

Transmission Manual:

Manual transmission (clutch, gearbox, driveshafts, linkages)

Transmission Automatic:

Automatic transmission (torque converter, valve body, planetary gears, hydraulics, electronic controls)

Drivetrain:

All-Wheel Drive (AWD) system, transfer case, differentials (front and rear), CV joints

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link, torsion beam depending on variant), springs, shock absorbers, control arms, bushings

Steering:

Power steering system, steering column, rack and pinion, tie rod ends

Brakes:

Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, pads, rotors

Electrical System:

Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn

Body And Chassis:

Body structure, interior trim, exterior panels, doors, hood, tailgate, bumpers, glass, seals, anti-corrosion measures

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, controls

Safety Systems:

Airbags, seatbelts, SRS (Supplemental Restraint System) components

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake fluid flush, coolant flush, timing belt replacement (if applicable)

Troubleshooting:

Diagnostic procedures for all major systems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation

Repair:

Complete disassembly and reassembly procedures for all major components and systems, component testing and adjustment

Diagnostics:

OBD-II diagnostics, scan tool usage, specific diagnostic tests for sensors and actuators

Wiring Diagrams:

Detailed electrical wiring diagrams for all circuits, component location diagrams

Specifications Torque:

Engine torque specifications, suspension component torque, brake caliper torque, wheel lug nut torque

Special Tools:

Identification and usage of special tools required for specific repairs and diagnostics

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission overhauls)

📊 Manual Specifications

File Format

PDF Quality:

High resolution, searchable text

Print Quality:

Printable pages, clear diagrams and text

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Completeness

Completeness:

Full factory service manual content

⚙️ Engine Specifications

Primary Engine

Engine Displacement 1:

1.8L (1834cc)

Engine Code 1:

Engine Configuration 1:

Inline 4-cylinder, SOHC/DOHC MIVEC (market dependent)

Horsepower 1:

115-135 PS (85-100 kW) / 125-140 PS (93-104 kW) for MIVEC

Torque 1:

170-180 Nm (125-133 lb-ft)

Secondary Engine

Engine Displacement 2:

2.0L (1997cc)

Engine Code 2:

Engine Configuration 2:

Inline 4-cylinder, DOHC

Horsepower 2:

135-150 PS (100-110 kW)

Torque 2:

180-195 Nm (133-144 lb-ft)

Tertiary Engine

Engine Displacement 3:

2.4L (2351cc)

Engine Code 3:

Engine Configuration 3:

Inline 4-cylinder, DOHC

Horsepower 3:

145-160 PS (107-118 kW)

Torque 3:

200-220 Nm (148-162 lb-ft)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline (Octane rating as per market/manufacturer recommendation, typically 91 RON or higher)

Performance

Top Speed Approx:

170-190 km/h (105-118 mph)

Acceleration 0 100Kph Approx:

10-13 seconds (depending on engine and transmission)

🔧 Transmission

Standard

Manual Transmission:

5-speed manual (common)

Optional

Automatic Transmission:

4-speed automatic (INVECS-II)

Features

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often electronically controlled with viscous coupling or electronically controlled clutch pack

Fluid Specifications

Automatic Transmission Fluid Type:

Mitsubishi DIA Queen ATF-J2 or equivalent DEXRON II/III compatible

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 or SAE 75W-85 gear oil

📐 Dimensions

Exterior

Length:

Approx. 4330-4420 mm (170.5-174.0 in)

Width:

Approx. 1735-1770 mm (68.3-69.7 in)

Height:

Approx. 1630-1670 mm (64.2-65.7 in)

Wheelbase:

Approx. 2600 mm (102.4 in)

Interior

Seating Capacity:

5-7 passengers (depending on configuration)

Cargo

Cargo Volume Seats Up:

Approx. 300-400 liters (10.6-14.1 cu ft)

Cargo Volume Seats Down:

Approx. 1500-1700 liters (53-60 cu ft)

Weights

Curb Weight:

Approx. 1350-1550 kg (2976-3417 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 1900-2100 kg (4189-4630 lbs)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by year and specific test, generally aimed for good front/side impact protection (check individual year reports)

Idasc Ratings:

N/A for this generation

Active Features

Standard on most higher trims and later models

Traction Control:

Optional on some AWD models

Passive Features

Airbags:

Front airbags (driver and passenger), optional side airbags on some models

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants

Rollover Protection:

Reinforced body structure, though specific rollover ratings may be limited

💡 Technology Features

Infotainment

Head Unit:

Factory AM/FM/CD player, optional cassette player, optional premium sound system

Display:

Basic digital or analog display for radio and climate control

Driver Assistance

Cruise Control:

Available on higher trim levels

Parking Sensors:

Rarely available or aftermarket

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions may be available

Bluetooth:

Not standard, aftermarket solutions may be available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Engine Oil Filter Interval:

Replace with every oil change

Air Filter Replacement Interval:

Every 15,000-20,000 miles (24,000-32,000 km) or annually

Spark Plug Replacement Interval:

Every 60,000 miles (96,000 km) for standard plugs, 100,000 miles (160,000 km) for iridium/platinum

Timing Belt Replacement Interval:

Every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years (critical for 4G63/4G93 engines, check manual for specific code)

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years

Brake Fluid Flush Interval:

Every 24,000-30,000 miles (38,000-48,000 km) or 2 years

Fluid Specifications

Engine Oil Type Viscosity:

API SJ or higher, SAE 5W-30 or 10W-30 (depending on ambient temperature, refer to manual for specific chart)

Engine Oil Capacity:

Approx. 4.0-4.5 liters (4.2-4.8 US qt) with filter change

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent Ethylene Glycol based coolant with corrosion inhibitors)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Oil Consumption:

Some engines, particularly those with higher mileage or the 4G63, may exhibit increased oil consumption. Regular checks are advised.

Timing Belt Tensioner:

Failure of the timing belt tensioner can lead to belt slippage or breakage, causing significant engine damage. Replacement at recommended intervals is crucial.

Automatic Transmission Harsh Shifting:

Older automatic transmissions can develop harsh shifting or delayed engagement. Fluid changes and filter replacement can help, but internal issues may require professional attention.

Rear Suspension Bushings:

Wear in rear suspension bushings can lead to knocking noises and imprecise handling, especially over bumps.

HVAC Blower Motor:

The blower motor resistor or the motor itself can fail, leading to HVAC fan issues (e.g., only working on high speed or not at all).

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation

Founding:

1970 (as a spin-off from Mitsubishi Heavy Industries)

Model Evolution

Generation 1 Start:

Generation 1 End:

Generation 2 Start:

Generation 2 End:

Facelift:

Minor updates in 2000/2001 (e.g., grille, lights, interior refinements)

Production

Manufacturing Locations:

Japan (Mizushima Plant), Netherlands (NedCar)

Discontinuation Reason:

Model replaced by the Mitsubishi Outlander in most markets, or phased out due to evolving market trends and emissions standards.

🏆 Awards & Recognition

Recognitions

Auto Express Reviews:

Received moderate reviews for practicality and value, though often outshone by competitors in performance and refinement.

Japanese Car Of The Year:

Not a primary recipient, but part of Mitsubishi's broader portfolio that has received accolades.

Certifications

Euro Ncap Ratings:

Ratings vary by test year and configuration, generally achieving around 3-4 stars for occupant protection in its era.