1999-2003 Mitsubishi Space Star Workshop Repair Service Manual-130mb
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Designation: MPV (Multi-Purpose Vehicle) / Compact MPV Generation: First Generation (1998-2004) Applicable Years: 1999, 2000, 2001, 2002, 2003 Codes Platform Code: N/A (internal platform designation not commonly publicized for this model) 👋 Introduction Market Position Vehicle Segment: Compact MPV, positioned as a versatile and practical family vehicle. Target Audience: Families seeking a flexible interior, practical cargo space, and good maneuverability for urban environments. Competitive Analysis Key Competitors: Opel/Vauxhall Zafira, Renault Scénic, Ford Focus C-Max (later model), Fiat Multipla, Volkswagen Golf Plus (later model). Key Features Interior Flexibility: Known for its adaptable seating arrangements, offering various configurations for passengers and cargo. Compact Footprint: Offers surprising interior volume and practicality despite its relatively compact exterior dimensions. Diy Repair Focus: Manual emphasizes empowering owners to perform their own repairs and maintenance, saving significant costs. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Coverage Scope: Complete coverage for all models and engines within the specified production years. Market Coverage: Global (as it covers common service procedures and specifications for the Space Star). Page Count Page Count: Estimated 1000+ pages (based on typical comprehensiveness of a 130MB PDF workshop manual covering all aspects). Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, rebuilding, performance tuning, fuel system, ignition system, cooling system, lubrication system, emission control systems. Drivetrain Systems: Driveline components, axles, CV joints, transmission (manual and automatic), transaxle servicing, clutch operation and replacement. Suspension Steering: Front and rear suspension, shock absorbers, struts, steering system, power steering, alignment procedures and specifications. Brake System: Front and rear brakes (disc/drum), ABS systems, hydraulic components, brake fluid specifications, servicing procedures. Electrical Electronics: Battery and charging systems, starter motor, alternator, ignition system, lighting systems, instrumentation, warning systems, electrical distribution, wiring diagrams (complete), audio systems. Body Chassis: Body, frame and mounting, structural components, exterior trim, interior trim, sunroof operation and repair. Climate Control: Air conditioning (A/C) system service, refrigerant types and capacities, heater core, climate control unit operation. Procedures Included Routine Maintenance: Factory maintenance schedules and charts, oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement (serpentine belt routings included). Engine Repair: Engine overhaul and rebuilding, cylinder head service, piston and ring replacement, crankshaft and bearing service, timing belt replacement procedures. Transmission Repair: Transmission removal and installation, in-car servicing for automatic transmissions, manual transmission servicing, clutch assembly replacement. Brake Repair: Brake pad and rotor replacement, caliper servicing, wheel cylinder replacement, brake bleeding procedures, drum brake adjustment. Suspension Steering Repair: Ball joint replacement, tie rod end replacement, strut and shock absorber replacement, wheel bearing service, power steering pump and rack replacement, front-end alignment procedures and specifications. Electrical Diagnostics: Troubleshooting and diagnostics, computer diagnostic trouble codes, diagnostic trouble tree charts, wiring diagrams for all systems, starting and charging system testing. Exhaust System: Exhaust system component replacement, catalytic converter servicing, muffler replacement. Technical Depth Diagnostic Capability: Advanced diagnostics including computer diagnostic codes, trouble tree charts, and in-depth troubleshooting for all systems. Repair Detail: Step-by-step repair procedures with detailed illustrations, exploded diagrams, and photos, covering A-Z repairs from simple maintenance to complete engine overhaul. Specifications Data: Comprehensive technical data including torque specifications, fluid capacities, firing orders, alignment specifications, and detailed specifications on every model covered. 📊 Manual Specifications File Format File Type: PDF File Size: 130MB Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Digital Features: Viewable on any computer, zoomable for clarity, searchable text for quick information retrieval. Binding Type Binding Type: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Options Mentioned: Manual states 'All engines are included', implying coverage of common engine variants for the 1999-2003 Space Star. These typically included 1.3L, 1.6L, and 1.8L gasoline engines, and potentially a 1.9L diesel in some markets. Performance Horsepower Range Typical: Approximately 75 HP (1.3L) to 122 HP (1.8L GDI) - Specific figures depend on exact engine variant. Torque Range Typical: Approximately 110 Nm (1.3L) to 175 Nm (1.8L GDI) - Specific figures depend on exact engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) for gasoline engines; common rail injection for diesel variants. Engine Overhaul Engine Overhaul Coverage: Detailed procedures for engine rebuilding, including piston, ring, bearing, and cylinder head service. Timing Belt Timing Belt Service: Specific procedures for timing belt replacement, a critical maintenance item, including routing diagrams. 🔧 Transmission Standard Standard Transmission Type: Manual transmission (typically 5-speed). Optional Optional Transmission Type: Automatic transmission (likely a 4-speed unit). Features Transmission Servicing: Covers both in-car servicing for automatic transmissions and complete removal/installation procedures for both manual and automatic units. Clutch Clutch Replacement: Detailed procedures for clutch replacement, including inspection and adjustment. 📐 Dimensions Exterior Length Typical: Approximately 4,200 -...
Body, frame and mounting, structural components, exterior trim, interior trim, sunroof operation and repair.
Climate Control:
Air conditioning (A/C) system service, refrigerant types and capacities, heater core, climate control unit operation.
Procedures Included
Routine Maintenance:
Factory maintenance schedules and charts, oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement (serpentine belt routings included).
Engine Repair:
Engine overhaul and rebuilding, cylinder head service, piston and ring replacement, crankshaft and bearing service, timing belt replacement procedures.
Transmission Repair:
Transmission removal and installation, in-car servicing for automatic transmissions, manual transmission servicing, clutch assembly replacement.
Brake Repair:
Brake pad and rotor replacement, caliper servicing, wheel cylinder replacement, brake bleeding procedures, drum brake adjustment.
Suspension Steering Repair:
Ball joint replacement, tie rod end replacement, strut and shock absorber replacement, wheel bearing service, power steering pump and rack replacement, front-end alignment procedures and specifications.
Electrical Diagnostics:
Troubleshooting and diagnostics, computer diagnostic trouble codes, diagnostic trouble tree charts, wiring diagrams for all systems, starting and charging system testing.
Exhaust System:
Exhaust system component replacement, catalytic converter servicing, muffler replacement.
Technical Depth
Diagnostic Capability:
Advanced diagnostics including computer diagnostic codes, trouble tree charts, and in-depth troubleshooting for all systems.
Repair Detail:
Step-by-step repair procedures with detailed illustrations, exploded diagrams, and photos, covering A-Z repairs from simple maintenance to complete engine overhaul.
Specifications Data:
Comprehensive technical data including torque specifications, fluid capacities, firing orders, alignment specifications, and detailed specifications on every model covered.
📊 Manual Specifications
File Format
File Type:
PDF
File Size:
130MB
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Digital Features:
Viewable on any computer, zoomable for clarity, searchable text for quick information retrieval.
Binding Type
Binding Type:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Mentioned:
Manual states 'All engines are included', implying coverage of common engine variants for the 1999-2003 Space Star. These typically included 1.3L, 1.6L, and 1.8L gasoline engines, and potentially a 1.9L diesel in some markets.
Performance
Horsepower Range Typical:
Approximately 75 HP (1.3L) to 122 HP (1.8L GDI) - Specific figures depend on exact engine variant.
Torque Range Typical:
Approximately 110 Nm (1.3L) to 175 Nm (1.8L GDI) - Specific figures depend on exact engine variant.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) for gasoline engines; common rail injection for diesel variants.
Engine Overhaul
Engine Overhaul Coverage:
Detailed procedures for engine rebuilding, including piston, ring, bearing, and cylinder head service.
Timing Belt
Timing Belt Service:
Specific procedures for timing belt replacement, a critical maintenance item, including routing diagrams.
🔧 Transmission
Standard
Standard Transmission Type:
Manual transmission (typically 5-speed).
Optional
Optional Transmission Type:
Automatic transmission (likely a 4-speed unit).
Features
Transmission Servicing:
Covers both in-car servicing for automatic transmissions and complete removal/installation procedures for both manual and automatic units.
Clutch
Clutch Replacement:
Detailed procedures for clutch replacement, including inspection and adjustment.
📐 Dimensions
Exterior
Length Typical:
Approximately 4,200 - 4,300 mm (varies slightly by year/market).
Width Typical:
Approximately 1,700 - 1,750 mm.
Height Typical:
Approximately 1,600 - 1,650 mm.
Weights
Curb Weight Typical:
Approximately 1,200 - 1,350 kg (depending on engine and transmission).
🛡️ Safety Features
Ratings
Crash Test Results:
As an older vehicle, official Euro NCAP or NHTSA ratings for the specific 1999-2003 models might be limited or vary by market. The manual focuses on repair and maintenance rather than safety ratings themselves.
Active Features
Braking System:
Front disc brakes, rear drum brakes standard. ABS was an available option on higher trims.
Passive Features
Airbags:
Front airbags typically standard. Side airbags may have been optional on some models.
Seatbelts:
Standard three-point seatbelts with pretensioners in the front.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, depending on trim level. Manual covers servicing and potential troubleshooting of the audio system.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was available as an option, and the manual provides diagnostic and repair procedures for this system.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature, crucial for diagnosing and repairing all electrical systems and potential connectivity issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, whichever comes first. Refer to the manual for specific intervals based on driving conditions.
Timing Belt Interval:
Crucial interval, often around 60,000 - 90,000 miles (96,000 - 144,000 km). The manual will provide the exact specification.
Fluid Specifications
Engine Oil Type:
Typically API SJ or higher, viscosity grades like 5W-30 or 10W-40 depending on ambient temperature. Manual will specify precise grade and API service category.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify the required type and capacity.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type required by Mitsubishi. Manual will list the correct part number and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will confirm the exact specification.
Known Issues
Common Wear Items:
Suspension components (ball joints, tie rod ends, bushings), exhaust system (corrosion), clutch wear, and potential minor electrical gremlins common in vehicles of this age.
Timing Belt Failure:
If not replaced per schedule, timing belt failure can lead to significant engine damage. Regular inspection and replacement are vital.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors is a Japanese multinational automotive manufacturer with a long history dating back to 1917 (as part of Mitsubishi Group). Known for reliable vehicles and a range of automotive technologies.
Model Evolution
Space Star Introduction:
The Space Star was Mitsubishi's entry into the compact MPV segment, aiming to provide practicality and versatility for urban families.
Design Philosophy:
Emphasized a tall body and efficient interior packaging to maximize space within a compact footprint.
Production
Production Location:
Primarily produced in Japan and the Netherlands (for the European market).
Production Years:
1998-2004 (First Generation).
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Specific awards for the 1999-2003 Mitsubishi Space Star are not widely publicized in major automotive award databases. The vehicle's success was primarily based on its practicality and value proposition in the compact MPV market.