🏷️ Basic Information Identification Make: KTM Model: 125 SX, 200 SX, SXS, MXC Applicable Model Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Target Audience: KTM owners, independent repair shops, and DIY enthusiasts seeking professional-level service information. Competitive Analysis Advantage: Provides factory-level information, equivalent to what professionals use, enabling cost savings on repairs and maintenance. Key Features Content Quality: COMPLETE and INTACT, hundreds of pages, diagrams, detailed information, written by manufacturers. Delivery: Instant Download, no shipping or waiting. Ease Of Use: Easy-to-follow directions, pictures, numbered instructions, numbered table of contents. 📋 Manual Details Coverage Areas Covered Models: KTM 125 SX, 200 SX, SXS, MXC (all variants and trim levels) Covered Engines: 125cc and 200cc two-stroke engines Covered Transmissions: All transmission types used within the specified model years. Page Count Estimated Pages: Hundreds of pages (as stated in product description, specific count not provided) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: General Information, Fuel System, Cooling System, Top End, Lubrication System, Engine Removal/Installation, Crankshaft, Transmission Drivetrain: Clutch, Final Drive Chassis: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical: Electrical System, Wiring Diagrams Procedures Included Maintenance: Regular service, fluid changes, filter replacements, general upkeep. Repair: Detailed step-by-step repair procedures for all covered systems, disassembly and reassembly. Troubleshooting: Diagnostic procedures and common issue resolution. Technical Data: Critical specifications, torque values, clearances, fluid capacities. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures. Suspension Servicing: Detailed procedures for fork and shock absorber maintenance, seal replacement, and fluid changes. Electrical Diagnostics: Troubleshooting of lighting, ignition, and charging systems with detailed wiring diagrams. Technical Depth Depth: Comprehensive, professional-level diagnostics, repair, and maintenance. Illustrations: Includes detailed illustrations, drawings, and photos for each procedure. Precision: Contains critical specifications and precise measurements required for accurate repairs. Troubleshooting Guides: Specific troubleshooting sections to help diagnose and resolve common and uncommon issues. Appendices Included Sections: Covers an Appendix section, which typically includes additional technical data, conversion charts, or special tools. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF (standard for professional manuals). Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Type: Digital (No physical binding) Paper Type Type: N/A (Digital format) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Type: Two-Stroke, Liquid-Cooled (typical for these models) Displacement: 125cc and 200cc variants Performance Horsepower 125Cc: Approximately 35-40 HP (varies by specific model variant and tuning) Horsepower 200Cc: Approximately 40-45 HP (varies by specific model variant and tuning) Fuel System Carburetion: Mikuni or Keihin Carburetors (specific models vary, e.g., VM28 for 125) Fuel Type: High-octane unleaded gasoline mixed with two-stroke oil. Lubrication Oil Type: High-quality two-stroke synthetic oil (specific recommendations in manual). 🔧 Transmission Standard Type: 6-speed manual transmission Optional Type: N/A (standard for this class of competition bikes) Features Clutch Type: Hydraulic clutch actuation (typical for KTM). 📐 Dimensions Exterior Frame Type: Chromoly Steel, central double-cradle type (typical for KTM). Weights Dry Weight 125: Approx. 93-96 kg (205-212 lbs) depending on variant. Dry Weight 200: Approx. 96-99 kg (212-218 lbs) depending on variant. 🛡️ Safety Features Ratings Classification: Competition off-road motorcycles (not street legal in most configurations). Active Features Braking System Front: Hydraulic disc brake, Brembo calipers (typical). Braking System Rear: Hydraulic disc brake, Brembo calipers (typical). Passive Features Suspension Front: Upside-down telescopic forks (e.g., WP). Suspension Rear: Monoshock WP rear suspension with PDS (Power Dispersion System) or similar linkage-less design. 💡 Technology Features Infotainment Features: N/A (These are competition off-road motorcycles; focus is on performance and durability, not infotainment). Driver Assistance Features: N/A (No electronic rider aids typically found on these models). Connectivity Features: N/A Ignition System: Digital CDI ignition system. 🔧 Maintenance Service Intervals Oil Change Recommendation: Refer to manual for specific hours/miles. Frequent checks and top-offs of premix are crucial. Air Filter Cleaning: Frequent cleaning/replacement recommended, especially after dusty rides. Spark Plug Replacement: Refer to manual for specific hours/miles or as needed based on performance. Fluid Specifications Fork Oil: Specific viscosity and quantity detailed in the manual (e.g., WP suspension fluid). Common types include 5W or 7.5W. Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typical). Brake Fluid: DOT 4 or DOT 5.1 hydraulic brake fluid (check specific recommendations for Brembo systems). Clutch Fluid: DOT 4 or DOT 5.1 hydraulic fluid (typically the same as brake fluid for KTM). Known Issues Common Wear Items: Clutch plates, piston rings, crank bearings, suspension seals, wheel bearings are common wear items on high-performance off-road bikes of this era. Carburetor Tuning: Can be sensitive to altitude, temperature, and jetting changes. Manual provides detailed tuning guides. Cooling System Maintenance: Regular flushing and proper coolant mixture are essential to prevent overheating. 📚...