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BMW R 80 R 100 1999-2008 Factory Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: BMW Model: R 80 / R 100 Model Variants Covered: R 80, R 100 (specific sub-variants like GS, R, RT may be detailed within) Codes Engine Codes: Various boxer twin engine codes specific to R 80 and R 100 models (e.g., Type 248 for R80, Type 247 for R100 variants) 👋 Introduction Market Position Vehicle Segment: Motorcycle (Touring, Sport Touring, Adventure Touring) Target Audience: Enthusiast owners, independent repair shops, BMW dealerships Competitive Analysis Competitors: Honda Gold Wing, Yamaha FJR1300, Kawasaki Concours, Moto Guzzi California (depending on specific variant and era) Key Features Powertrain Layout: Air-cooled, horizontally opposed twin-cylinder (Boxer) engine Drivetrain: Shaft drive Design Philosophy: Robust engineering, long-distance touring capability, distinctive BMW boxer character 📋 Manual Details Coverage Areas Market Focus: Global (primarily Europe and North America) Language: English Documentation Type: Factory Service Repair Manual Page Count Estimated Pages: Approximately 500-800+ pages (typical for comprehensive factory manuals) Manual Type Manual Type: Service and Repair Manual Language Language Details: Comprehensive English technical documentation Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, component specifications, timing, valve adjustments, lubrication systems Fuel System: Carburetor(s) (e.g., Bing), fuel pump, fuel lines, fuel tank, fuel filters, fuel injection (if applicable to specific late models) Ignition System: Ignition coils, spark plugs, ignition control unit, timing, wiring diagrams Exhaust System: Mufflers, exhaust pipes, catalytic converters (if applicable), mounting hardware Transmission Drivetrain: Gearbox overhaul, clutch service, final drive, driveshaft, universal joints Suspension: Front forks (telescopic, possibly leading-link for some models), rear shock absorbers, swingarm, bearings, adjustments Brakes: Hydraulic brake systems, calipers, master cylinders, brake lines, pads, discs, bleeding procedures Electrical System: Wiring diagrams, lighting, starter motor, alternator, battery, fuses, switches, instrumentation Chassis Frame: Frame inspection, welding, steering head bearings, fasteners Bodywork Fairings: Tank, seat, fenders, fairings (if equipped), trim components, mounting, removal/installation Wheels Tires: Wheel bearings, rim maintenance, tire mounting/balancing, spokes Procedures Included Preventative Maintenance: Regular service checks, lubrication, adjustments, filter replacements Troubleshooting Diagnostics: Fault finding charts, symptom analysis, diagnostic procedures for all systems Repair Overhaul: Step-by-step instructions for component removal, repair, and reassembly Specifications Data: Torque values, clearances, fluid capacities, electrical resistance, engine performance data Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth Level: Comprehensive (covering from basic maintenance to complete engine and gearbox rebuilds) Detail Level: Factory-level detail with exploded views, diagrams, and precise specifications 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable (typically) Print Quality Print Readability: High-resolution scans suitable for printing or digital viewing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Boxer Twin Displacement R80: 797.5 cc (for R 80 variants) Displacement R100: 980 cc (for R 100 variants) Bore Stroke R80: 82.5 mm x 74.5 mm (typical for R80) Bore Stroke R100: 94 mm x 70.7 mm (typical for R100) Cooling System: Air-cooled Valve Train: Overhead camshaft (OHC), pushrod operated valves Performance Horsepower R80: Approx. 50-60 hp (depending on variant and tuning) Horsepower R100: Approx. 65-70 hp (depending on variant and tuning) Torque R80: Approx. 55-60 Nm (depending on variant) Torque R100: Approx. 70-75 Nm (depending on variant) Fuel System Fuel Delivery: Dual Bing carburetors (e.g., 32mm or 40mm depending on model) Fuel Type: Unleaded gasoline (87 AKI / 91 RON minimum) Fuel Capacity: Typically 18-23 liters (4.75-6.0 gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate clutch (mechanically actuated) Final Drive: Shaft drive with universal joint Features Gear Ratios: Specific gear ratios detailed in the manual for each model variant 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 1400-1450 mm (55-57 inches) Seat Height: Varies by model, typically around 780-820 mm (30.7-32.3 inches) Weights Dry Weight: Varies by model, typically around 200-230 kg (440-507 lbs) Gross Vehicle Weight Rating: Varies by model, typically around 400-450 kg (880-992 lbs) 🛡️ Safety Features Ratings Safety Standards: Meets relevant national and international motorcycle safety standards of the period Active Features Braking System: Hydraulic disc brakes front and rear (often dual discs front on R100 models) Lighting: Halogen headlamp, taillight, turn signals Passive Features Frame Construction: Steel tubular frame for rigidity and rider protection 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle design of the era) Driver Assistance ABS: Optional ABS on some later R100 models (e.g., R100RT) Connectivity Connectivity Features: N/A (No modern connectivity features) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually Valve Adjustment Interval: Every 10,000 - 15,000 km (6,000 - 9,000 miles) Major Service: Recommended every 20,000 - 40,000 km (12,000 - 24,000 miles) for comprehensive checks and component replacements Fluid Specifications Engine Oil Type: SAE 20W-50 or 10W-40 API SG or higher (refer to manual for exact specification and gearbox...
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BMW R 80 R 100 1999-2008 Factory Service Repair Manual Pdf
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 80 / R 100
Model Variants Covered:
R 80, R 100 (specific sub-variants like GS, R, RT may be detailed within)
Codes
Engine Codes:
Various boxer twin engine codes specific to R 80 and R 100 models (e.g., Type 248 for R80, Type 247 for R100 variants)
👋 Introduction
Market Position
Vehicle Segment:
Motorcycle (Touring, Sport Touring, Adventure Touring)
Target Audience:
Enthusiast owners, independent repair shops, BMW dealerships
Competitive Analysis
Competitors:
Honda Gold Wing, Yamaha FJR1300, Kawasaki Concours, Moto Guzzi California (depending on specific variant and era)
Key Features
Powertrain Layout:
Air-cooled, horizontally opposed twin-cylinder (Boxer) engine
Drivetrain:
Shaft drive
Design Philosophy:
Robust engineering, long-distance touring capability, distinctive BMW boxer character
📋 Manual Details
Coverage Areas
Market Focus:
Global (primarily Europe and North America)
Language:
English
Documentation Type:
Factory Service Repair Manual
Page Count
Estimated Pages:
Approximately 500-800+ pages (typical for comprehensive factory manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language Details:
Comprehensive English technical documentation
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, component specifications, timing, valve adjustments, lubrication systems
Fuel System:
Carburetor(s) (e.g., Bing), fuel pump, fuel lines, fuel tank, fuel filters, fuel injection (if applicable to specific late models)
Ignition System:
Ignition coils, spark plugs, ignition control unit, timing, wiring diagrams
Exhaust System:
Mufflers, exhaust pipes, catalytic converters (if applicable), mounting hardware
Transmission Drivetrain:
Gearbox overhaul, clutch service, final drive, driveshaft, universal joints
Suspension:
Front forks (telescopic, possibly leading-link for some models), rear shock absorbers, swingarm, bearings, adjustments
Brakes:
Hydraulic brake systems, calipers, master cylinders, brake lines, pads, discs, bleeding procedures
Electrical System:
Wiring diagrams, lighting, starter motor, alternator, battery, fuses, switches, instrumentation
Chassis Frame:
Frame inspection, welding, steering head bearings, fasteners
Bodywork Fairings:
Tank, seat, fenders, fairings (if equipped), trim components, mounting, removal/installation
Wheels Tires:
Wheel bearings, rim maintenance, tire mounting/balancing, spokes
Procedures Included
Preventative Maintenance:
Regular service checks, lubrication, adjustments, filter replacements
Troubleshooting Diagnostics:
Fault finding charts, symptom analysis, diagnostic procedures for all systems
Repair Overhaul:
Step-by-step instructions for component removal, repair, and reassembly
Specifications Data:
Torque values, clearances, fluid capacities, electrical resistance, engine performance data
Wiring Diagrams:
Detailed electrical schematics for all systems
Technical Depth
Depth Level:
Comprehensive (covering from basic maintenance to complete engine and gearbox rebuilds)
Detail Level:
Factory-level detail with exploded views, diagrams, and precise specifications
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable (typically)
Print Quality
Print Readability:
High-resolution scans suitable for printing or digital viewing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Boxer Twin
Displacement R80:
797.5 cc (for R 80 variants)
Displacement R100:
980 cc (for R 100 variants)
Bore Stroke R80:
82.5 mm x 74.5 mm (typical for R80)
Bore Stroke R100:
94 mm x 70.7 mm (typical for R100)
Cooling System:
Air-cooled
Valve Train:
Overhead camshaft (OHC), pushrod operated valves
Performance
Horsepower R80:
Approx. 50-60 hp (depending on variant and tuning)
Horsepower R100:
Approx. 65-70 hp (depending on variant and tuning)
Torque R80:
Approx. 55-60 Nm (depending on variant)
Torque R100:
Approx. 70-75 Nm (depending on variant)
Fuel System
Fuel Delivery:
Dual Bing carburetors (e.g., 32mm or 40mm depending on model)
Fuel Type:
Unleaded gasoline (87 AKI / 91 RON minimum)
Fuel Capacity:
Typically 18-23 liters (4.75-6.0 gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate clutch (mechanically actuated)
Final Drive:
Shaft drive with universal joint
Features
Gear Ratios:
Specific gear ratios detailed in the manual for each model variant
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1400-1450 mm (55-57 inches)
Seat Height:
Varies by model, typically around 780-820 mm (30.7-32.3 inches)
Weights
Dry Weight:
Varies by model, typically around 200-230 kg (440-507 lbs)
Gross Vehicle Weight Rating:
Varies by model, typically around 400-450 kg (880-992 lbs)
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant national and international motorcycle safety standards of the period
Active Features
Braking System:
Hydraulic disc brakes front and rear (often dual discs front on R100 models)
Lighting:
Halogen headlamp, taillight, turn signals
Passive Features
Frame Construction:
Steel tubular frame for rigidity and rider protection
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle design of the era)
Driver Assistance
ABS:
Optional ABS on some later R100 models (e.g., R100RT)
Connectivity
Connectivity Features:
N/A (No modern connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually
Valve Adjustment Interval:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Major Service:
Recommended every 20,000 - 40,000 km (12,000 - 24,000 miles) for comprehensive checks and component replacements
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40 API SG or higher (refer to manual for exact specification and gearbox oil type)
Engine Oil Capacity:
Approx. 2.5-3.0 liters (2.6-3.2 quarts) depending on model and oil filter change
Transmission Oil Type:
Gear oil SAE 75W/90 (API GL-5) or specific BMW recommendation
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Clutch wear, rear main seal leaks, steering head bearing wear, fork seal leaks
Electrical Gremlins:
Intermittent electrical faults often related to aging wiring connectors or grounds
Carburetor Tuning:
Bing carburetors require periodic synchronization and adjustment for optimal performance
Part Numbers
Oil Filter Part Number:
Examples: Mann-Filter MF 1004, K&N KN-103 (verify exact fitment via manual or parts catalog)
Spark Plug Part Number:
Examples: NGK BPR6ES, Bosch W8AC (verify exact fitment)
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW Motorrad's long history of engineering excellence, particularly with boxer engines and shaft drive
Model Evolution
Heritage Lineage:
Direct descendants of earlier R-series models, evolving through the 70s and 80s with technological updates
Generation Covered:
These models represent the later iterations of the air-cooled boxer twins before the introduction of the R1100 oil-cooled series
Production
Production Period Overlap:
While the manual covers 1999-2008, the R 80 and R 100 platform itself had a much longer production life, with these years indicating the availability of updated service information or specific market models.
Manufacturing Location:
Germany (BMW Motorrad factories)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Renowned for durability, reliability, and excellent touring comfort, often considered 'classics' in the motorcycle world.
Ratings
Reliability Perception:
High, especially when properly maintained according to factory specifications detailed in this manual.
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