This comprehensive service and repair manual is your essential guide for maintaining and repairing your 1999 Aprilia RSV Mille motorcycle. It covers every aspect of the motorcycle, offering detailed instructions and illustrations to help you perform any service or repair task.

The manual provides a wealth of information, including:

* **General Information:** Get acquainted with your motorcycle, including its specifications, operation, and safety precautions.
* **Specifications:** Find precise technical data for your RSV Mille, covering everything from engine dimensions to electrical system values.
* **Maintenance:** Learn how to perform routine maintenance tasks, ensuring your motorcycle runs smoothly and reliably.
* **Gearbox & Clutch:** Understand the operation and repair procedures for the transmission and clutch system.
* **Engine Removal and Installation:** Detailed instructions for removing and reinstalling the engine, complete with torque specifications and alignment procedures.
* **Engine Fuel System:** Explore the intricacies of the fuel system, including carburetor or fuel injection components, troubleshooting, and adjustments.
* **Engine Lubrication and Cooling:** Gain knowledge on the engine's lubrication and cooling systems, encompassing oil changes, filter replacement, and radiator maintenance.
* **Engine Combustion System:** Learn about the combustion process, including spark plugs, ignition timing, and troubleshooting procedures.
* **Lubrication System:** Understand the workings of the lubrication system, covering oil pumps, filters, and lubrication intervals.
* **Cylinder Head/Valves:** Explore the cylinder head and valve system, including valve adjustments, valve seat replacement, and head gasket replacement.
* **Alternator/Starter Clutch:** Learn about the alternator and starter clutch, covering troubleshooting and repair procedures.
* **Crankcase/Piston/Cylinder:** Discover the components of the crankcase, piston, and cylinder, including repair procedures and replacement instructions.
* **Crankshaft/Transmission/Balancer:** Gain knowledge on the crankshaft, transmission, and balancer systems, including repair and maintenance procedures.
* **Transmission System:** Understand the operation and maintenance of the transmission system, including gear changes, shifting mechanisms, and troubleshooting.
* **Front Wheel and Steering System:** Explore the front wheel and steering system, including wheel bearing replacement, fork seals, and steering adjustments.
* **Rear Wheel System:** Learn about the rear wheel and suspension systems, covering bearing replacement, shock absorber maintenance, and chain adjustment.
* **Fenders and Exhaust Pipe:** Understand the installation, repair, and replacement of fenders and exhaust pipes.
* **Periodic checks & Adjustments:** Learn how to perform regular checks and adjustments for optimal motorcycle performance.
* **Chassis:** Gain knowledge on the motorcycle frame, encompassing structural integrity, suspension components, and steering geometry.
* **Cooling system:** Explore the workings of the cooling system, covering radiator maintenance, coolant changes, and troubleshooting.
* **Fuel Injection System:** Understand the fuel injection system, including troubleshooting, component replacement, and adjustments.
* **Braking System:** Discover the intricacies of the braking system, covering brake pad replacement, caliper maintenance, and master cylinder repair.
* **Suspension:** Learn about the suspension components, including forks, shocks, and adjustments for optimal ride quality.
* **Electrical System:** Gain knowledge on the electrical system, including wiring diagrams, troubleshooting, and component replacement.
* **Body & Fixtures:** Explore the body panels and fixtures of your RSV Mille, covering installation, repair, and replacement.
* **Frame/Body Panels/Exhaust System:** Understand the installation, repair, and replacement of frame components, body panels, and exhaust systems.
* **Wheels & Tyres:** Learn about the motorcycle's wheels and tires, including proper selection, inflation, and maintenance procedures.
* **Battery/Charging System:** Gain knowledge on the motorcycle's battery and charging system, covering battery maintenance, charging system troubleshooting, and component replacement.
* **Ignition System:** Explore the ignition system, including ignition coils, spark plugs, and troubleshooting procedures.
* **Electric Starter:** Understand the operation and troubleshooting of the electric starter system.
* **Lights/Meters/Switches:** Learn about the motorcycle's lighting, gauges, and switches, encompassing troubleshooting and replacement.
* **Wiring Diagrams:** Use the comprehensive wiring diagrams to identify and trace electrical circuits.
* **Technical Information & Specifications:** Find detailed technical information and specifications for every component of your RSV Mille.
* **Troubleshooting:** Utilize the troubleshooting guides to diagnose and resolve common problems.
* **Index:** Quickly locate specific topics using the comprehensive index.

With this manual, you'll have all the information you need to tackle any service or repair project on your 1999 Aprilia RSV Mille with confidence.

The 1999 Aprilia RSV Mille is a high-performance sportbike that marked a significant turning point for the Italian manufacturer. It was Aprilia's first foray into the superbike class, featuring a powerful 998cc, 90-degree V-twin engine known as the "Rotax" engine. This engine, designed in collaboration with Austrian engine specialists Rotax, delivered a claimed 128 horsepower, making the RSV Mille a formidable contender on the racetrack, a reputation it lived up to with a strong showing in the World Superbike Championship. Beyond the performance, the RSV Mille was praised for its innovative design, featuring a distinctive, aerodynamically-efficient fairing, a lightweight trellis frame, and advanced suspension components.

The 1999 RSV Mille was a game-changer for Aprilia, setting a new standard for Italian sportbikes. It was lauded for its handling, braking, and overall performance, a testament to its carefully engineered components and the brand's commitment to racing technology. This commitment is reflected in its robust construction, employing a strong, lightweight trellis frame and high-quality suspension components. While the RSV Mille was designed for performance, it also offered a comfortable riding position for both road and track use. This balance between performance and usability made the RSV Mille a popular choice for both track enthusiasts and everyday riders. The 1999 RSV Mille continues to hold its place as a classic sportbike, a testament to Aprilia's engineering prowess and its contribution to the evolution of the superbike class.