This comprehensive service repair manual provides detailed instructions for servicing and repairing your 1999 Aprilia RSV Mille motorcycle. It's a complete resource, mirroring the information found in factory shop manuals, offering a wealth of knowledge for both basic maintenance and complex repairs. The manual covers a wide range of topics, including:

* **General Information:** Learn about your motorcycle's specifications, design features, and safety precautions.
* **Maintenance:** Discover routine maintenance procedures like oil changes, filter replacements, and tire pressure checks.
* **Gearbox & Clutch:** Acquire the knowledge to diagnose and repair issues with the gearbox and clutch system, ensuring smooth and efficient shifting.
* **Engine Removal and Installation:** Understand the process of removing and reinstalling the engine, a crucial step for major repairs.
* **Engine Fuel System:** Explore the workings of the fuel system, including fuel injection, carburetor adjustments, and troubleshooting fuel-related problems.
* **Engine Lubrication and Cooling:** Learn about the engine's lubrication and cooling systems, including oil circulation, coolant levels, and radiator maintenance.
* **Engine Combustion System:** Dive into the combustion system, covering topics like spark plugs, ignition timing, and cylinder head operation.
* **Lubrication System:** Gain insights into the lubrication system's components, ensuring proper lubrication for smooth engine operation.
* **Cylinder Head/Valves:** Learn about the cylinder head and valves, including valve adjustments, valve clearances, and potential issues.
* **Alternator/Starter Clutch:** Understand the operation of the alternator and starter clutch, crucial for electrical power and starting the engine.
* **Crankcase/Piston/Cylinder:** Explore the crankcase, pistons, and cylinders, covering topics like piston ring replacement, cylinder honing, and crankshaft balancing.
* **Crankshaft/Transmission/Balancer:** Gain a thorough understanding of the crankshaft, transmission, and balancer systems.
* **Transmission System:** Learn about the transmission system, from gear selection to clutch operation.
* **Front Wheel and Steering System:** Acquire the skills to diagnose and repair issues related to the front wheel, suspension, and steering system.
* **Rear Wheel System:** Gain knowledge about the rear wheel, suspension, and braking system for effective maintenance and repairs.
* **Fenders and Exhaust Pipe:** Explore the removal, installation, and maintenance of the fenders and exhaust system.
* **Periodic Checks & Adjustments:** Learn about regular checks and adjustments, ensuring the motorcycle is running smoothly and safely.
* **Chassis:** Understand the chassis and frame, including its components and potential issues.
* **Cooling System:** Gain knowledge about the cooling system, including radiator maintenance, coolant levels, and troubleshooting overheating problems.
* **Fuel Injection System:** Learn about the fuel injection system, including fuel injectors, sensors, and troubleshooting related issues.
* **Braking System:** Acquire expertise in maintaining and repairing the braking system, ensuring optimal stopping power.
* **Suspension:** Understand the suspension system, including adjustments, shocks, and fork maintenance.
* **Electrical System:** Explore the electrical system, covering electrical components, wiring diagrams, and troubleshooting electrical problems.
* **Body & Fixtures:** Learn about the body panels, fixtures, and their maintenance.
* **Frame/Body Panels/Exhaust System:** Understand the structure and repair of the frame, body panels, and exhaust system.
* **Wheels & Tires:** Gain expertise in wheel and tire maintenance, including tire pressure, alignment, and replacement.
* **Battery/Charging System:** Master the battery and charging system, including testing, charging, and replacement.
* **Ignition System:** Understand the ignition system, including spark plugs, ignition coils, and troubleshooting ignition issues.
* **Electric Starter:** Learn about the electric starter system and its components.
* **Lights/Meters/Switches:** Explore the operation and maintenance of lights, meters, and switches.
* **Wiring Diagrams:** Utilize detailed wiring diagrams to understand the electrical system and troubleshoot electrical problems.
* **Technical Information & Specifications:** Access essential technical specifications and data for your motorcycle.
* **Troubleshooting:** Learn effective troubleshooting techniques to identify and resolve common problems.
* **Index:** Quickly find the information you need with a comprehensive index.

This manual empowers you to maintain and repair your Aprilia RSV Mille with confidence, saving you money and increasing your knowledge about your motorcycle.

The 1999 Aprilia RSV Mille is a high-performance sportbike that marked a significant turning point in the Italian manufacturer's history. It was the first production motorcycle to feature a fully-faired, 998cc V-Twin engine, a configuration that would become synonymous with Aprilia's performance DNA. The RSV Mille was a technological marvel for its time, boasting a lightweight aluminum frame, sophisticated suspension components from Showa and Sachs, and a powerful, race-bred engine that delivered a thrilling 125 horsepower. Its aggressive, aerodynamic styling was penned by renowned designer Massimo Tamburini, known for his iconic works on Ducati and MV Agusta. The RSV Mille's debut was a testament to Aprilia's commitment to innovation and performance, and it quickly gained a reputation as a formidable competitor on both the track and the road.

The 1999 RSV Mille's success was not solely based on its impressive performance figures. Its rider-focused ergonomics and advanced features, such as radial-mount Brembo brakes and a responsive throttle, made it a truly enjoyable and rewarding machine to ride. Its sophisticated engine, with its 90-degree V-Twin layout and innovative "Rotax" design, delivered smooth power delivery and precise handling. Despite its sporty nature, the RSV Mille was also surprisingly comfortable and practical for everyday use. The RSV Mille's impact extended beyond its technical advancements. It established Aprilia as a major player in the high-performance sportbike market and showcased the manufacturer's expertise in engineering and design. The RSV Mille's legacy continues to this day, inspiring a line of highly sought-after sportbikes that embody the Italian brand's passion for performance and innovation.