Basic Information Identification Make: Arctic Cat Year: 1999 Product Type: Snowmobile Repair Service Manual Product Format: PDF Download Codes Manual Code: Not specified, but likely model-specific internal codes exist within the manual Introduction Market Position Target Audience: Owners of 1999 Arctic Cat snowmobiles seeking to perform maintenance, repairs, and diagnostics themselves, as well as professional mechanics and workshops. Competitive Analysis Value Proposition: Provides detailed, manufacturer-level information that enables users to save money by performing their own maintenance and repairs, extending the life of their snowmobile. Key Features Manual Benefits: ['Step-by-step instructions', 'Clear illustrations and diagrams', 'Troubleshooting guidance', 'Covers a wide range of models', 'Authoritative factory information'] Manual Details Coverage Areas Covered Models: ['Arctic Cat 500 Powder Special', 'Arctic Cat 600 Powder Special', 'Arctic Cat 700 Powder Special', 'Arctic Cat Bearcat 340', 'Arctic Cat Bearcat 440', 'Arctic Cat Bearcat 550', 'Arctic Cat Kitty Cat', 'Arctic Cat Pantera 1000', 'Arctic Cat Pantera 580', 'Arctic Cat Panther 340', 'Arctic Cat Panther 440', 'Arctic Cat Panther 550', 'Arctic Cat Thundercat', 'Arctic Cat Triple Touring 600', 'Arctic Cat Z 120', 'Arctic Cat Z 370', 'Arctic Cat Z 440', 'Arctic Cat ZL 440', 'Arctic Cat ZL 500', 'Arctic Cat ZL 550', 'Arctic Cat ZL 580', 'Arctic Cat ZL 600', 'Arctic Cat ZL 700', 'Arctic Cat ZR 500', 'Arctic Cat ZR 600', 'Arctic Cat ZR 700', 'Arctic Cat ZRT 600', 'Arctic Cat ZRT 800'] Page Count Estimated Page Count: Variable, but typically 500-1000+ pages for comprehensive service manuals of this era. Manual Type Type: Factory Service Manual / Workshop Manual / Repair Guide Language Language: English Format Digital Format: PDF (Potentially ZIP/RAR archive) Manual Coverage Systems Covered Major Systems: ['Engine (including specific engine variations)', 'Fuel System', 'Lubrication System', 'Cooling System', 'Transmission / Drivetrain', 'Drive Chain & Sprockets', 'Steering System', 'Suspension (Front and Rear)', 'Shocks', 'Brake System', 'Electrical System (Ignition, Lighting, Charging)', 'Intake System', 'Exhaust System', 'Body Work / Chassis', 'Tracks and Skis'] Procedures Included Repair And Maintenance: ['Routine Maintenance Procedures', 'Preventative Maintenance Schedules', 'Engine Removal and Installation', 'Engine Rebuilding and Overhaul', 'Fuel System Diagnosis and Repair', 'Carburetor Adjustment and Rebuild (if applicable)', 'Cooling System Servicing', 'Lubrication Procedures', 'Transmission Servicing and Repair', 'Drive Chain Adjustment and Replacement', 'Steering System Inspection and Repair', 'Suspension Component Inspection and Replacement', 'Brake System Bleeding and Component Replacement', 'Electrical System Troubleshooting', 'Wiring Diagrams', 'Component Replacement (e.g., ignition coils, stators, lights)', 'Body Panel Removal and Installation', 'Track Inspection and Adjustment'] Technical Depth Diagnostic And Repair Level: Comprehensive, from basic maintenance to advanced troubleshooting and complete rebuilds. Suitable for professional technicians and experienced DIY enthusiasts. Manual Specifications File Format Digital File Characteristics: PDF format, viewable with any PDF reader. May require unzipping software like WinZip or WinRAR. Files can be large (up to 4000 MB) and require sufficient storage space and a stable internet connection for download. Print Quality Printability: Printable on any computer and printer. High-quality illustrations and diagrams are expected. Binding Type Physical Binding: Not Applicable (Digital download only) Paper Type Physical Paper Quality: Not Applicable (Digital download only) Engine Specifications Primary Engine Engine Types: The manual covers various engine displacements across the 1999 model line, including but not limited to: 120cc (Kitty Cat, Z 120), 340cc (Bearcat 340, Panther 340), 370cc (Z 370), 440cc (Bearcat 440, Panther 440, Z 440, ZL 440), 500cc (Powder Special 500, ZL 500), 550cc (Bearcat 550, Panther 550, ZL 550), 580cc (Pantera 580, ZL 580), 600cc (Powder Special 600, Triple Touring 600, ZL 600, ZR 600, ZRT 600), 700cc (Powder Special 700, ZL 700, ZR 700), 800cc (ZRT 800), and 1000cc (Pantera 1000). Performance Performance Data: Specific horsepower and torque figures are engine-dependent and will be detailed within the manual for each respective engine type. This includes information on engine tuning and performance adjustments. Fuel System Fuel System Details: Covers fuel delivery, fuel tank, fuel lines, fuel filters, and carburetor systems (including models with Mikuni or Keihin carburetors, with specific jetting and adjustment procedures). Also addresses EFI systems if present on certain high-performance models. Transmission Standard Transmission Type: Arctic Cat's Arctic Drive System (ADS) utilizing an Automatic Continuously Variable Transmission (CVT) with primary and secondary clutch systems. Belt drive and gear reduction systems are standard. Optional Optional Transmissions: No optional transmissions are typically offered for these models, with the CVT system being standard across the range. Features Transmission Features: Detailed information on primary clutch engagement, secondary clutch operation, belt wear and replacement, and gearcase lubrication. Information on clutch calibration for different riding conditions may be included. Dimensions Exterior Overall Dimensions: Dimensions vary significantly by model (e.g., long track Bearcat models vs. short track ZR models). The manual will provide specific length, width, and height for each covered model, crucial for trailering and storage. Weights Dry Weight: Dry weights will vary by model. For example, smaller engine models like the Kitty Cat will be significantly lighter than larger...
Not specified, but likely model-specific internal codes exist within the manual
Introduction
Market Position
Target Audience:
Owners of 1999 Arctic Cat snowmobiles seeking to perform maintenance, repairs, and diagnostics themselves, as well as professional mechanics and workshops.
Competitive Analysis
Value Proposition:
Provides detailed, manufacturer-level information that enables users to save money by performing their own maintenance and repairs, extending the life of their snowmobile.
Key Features
Manual Benefits:
['Step-by-step instructions', 'Clear illustrations and diagrams', 'Troubleshooting guidance', 'Covers a wide range of models', 'Authoritative factory information']
Variable, but typically 500-1000+ pages for comprehensive service manuals of this era.
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Guide
Language
Language:
English
Format
Digital Format:
PDF (Potentially ZIP/RAR archive)
Manual Coverage
Systems Covered
Major Systems:
['Engine (including specific engine variations)', 'Fuel System', 'Lubrication System', 'Cooling System', 'Transmission / Drivetrain', 'Drive Chain & Sprockets', 'Steering System', 'Suspension (Front and Rear)', 'Shocks', 'Brake System', 'Electrical System (Ignition, Lighting, Charging)', 'Intake System', 'Exhaust System', 'Body Work / Chassis', 'Tracks and Skis']
Procedures Included
Repair And Maintenance:
['Routine Maintenance Procedures', 'Preventative Maintenance Schedules', 'Engine Removal and Installation', 'Engine Rebuilding and Overhaul', 'Fuel System Diagnosis and Repair', 'Carburetor Adjustment and Rebuild (if applicable)', 'Cooling System Servicing', 'Lubrication Procedures', 'Transmission Servicing and Repair', 'Drive Chain Adjustment and Replacement', 'Steering System Inspection and Repair', 'Suspension Component Inspection and Replacement', 'Brake System Bleeding and Component Replacement', 'Electrical System Troubleshooting', 'Wiring Diagrams', 'Component Replacement (e.g., ignition coils, stators, lights)', 'Body Panel Removal and Installation', 'Track Inspection and Adjustment']
Technical Depth
Diagnostic And Repair Level:
Comprehensive, from basic maintenance to advanced troubleshooting and complete rebuilds. Suitable for professional technicians and experienced DIY enthusiasts.
Manual Specifications
File Format
Digital File Characteristics:
PDF format, viewable with any PDF reader. May require unzipping software like WinZip or WinRAR. Files can be large (up to 4000 MB) and require sufficient storage space and a stable internet connection for download.
Print Quality
Printability:
Printable on any computer and printer. High-quality illustrations and diagrams are expected.
Binding Type
Physical Binding:
Not Applicable (Digital download only)
Paper Type
Physical Paper Quality:
Not Applicable (Digital download only)
Engine Specifications
Primary Engine
Engine Types:
The manual covers various engine displacements across the 1999 model line, including but not limited to: 120cc (Kitty Cat, Z 120), 340cc (Bearcat 340, Panther 340), 370cc (Z 370), 440cc (Bearcat 440, Panther 440, Z 440, ZL 440), 500cc (Powder Special 500, ZL 500), 550cc (Bearcat 550, Panther 550, ZL 550), 580cc (Pantera 580, ZL 580), 600cc (Powder Special 600, Triple Touring 600, ZL 600, ZR 600, ZRT 600), 700cc (Powder Special 700, ZL 700, ZR 700), 800cc (ZRT 800), and 1000cc (Pantera 1000).
Performance
Performance Data:
Specific horsepower and torque figures are engine-dependent and will be detailed within the manual for each respective engine type. This includes information on engine tuning and performance adjustments.
Fuel System
Fuel System Details:
Covers fuel delivery, fuel tank, fuel lines, fuel filters, and carburetor systems (including models with Mikuni or Keihin carburetors, with specific jetting and adjustment procedures). Also addresses EFI systems if present on certain high-performance models.
Transmission
Standard
Transmission Type:
Arctic Cat's Arctic Drive System (ADS) utilizing an Automatic Continuously Variable Transmission (CVT) with primary and secondary clutch systems. Belt drive and gear reduction systems are standard.
Optional
Optional Transmissions:
No optional transmissions are typically offered for these models, with the CVT system being standard across the range.
Features
Transmission Features:
Detailed information on primary clutch engagement, secondary clutch operation, belt wear and replacement, and gearcase lubrication. Information on clutch calibration for different riding conditions may be included.
Dimensions
Exterior
Overall Dimensions:
Dimensions vary significantly by model (e.g., long track Bearcat models vs. short track ZR models). The manual will provide specific length, width, and height for each covered model, crucial for trailering and storage.
Weights
Dry Weight:
Dry weights will vary by model. For example, smaller engine models like the Kitty Cat will be significantly lighter than larger displacement, long-track models like the Thundercat or Powder Specials. Specific weight figures are essential for performance calculations and trailering.
Estimated Weight Range:
Likely ranging from approximately 300 lbs (Kitty Cat) to over 600 lbs (performance and utility models).
Safety Features
Ratings
Safety Standards:
No formal crash safety ratings like automobiles. Snowmobiles adhere to industry safety standards and regulations for operation. The manual will cover safe operating procedures and warnings.
Active Features
Active Safety Features:
Information on brake system maintenance, emergency stop switches (kill switches), and throttle control ensures safe operation. Proper suspension and track maintenance contribute to stability.
Passive Features
Passive Safety Features:
Bodywork design for rider protection, handlebar padding, and seat design. The manual will detail inspections and maintenance of these protective elements.
Technology Features
Infotainment
Infotainment Features:
Minimal by modern standards. Likely limited to basic instrumentation: speedometer, tachometer, odometer, fuel gauge, and engine warning lights. No complex infotainment systems like navigation or audio were standard.
Driver Assistance
Driver Assistance Systems:
No electronic driver assistance systems (e.g., ABS, traction control) were present on 1999 snowmobiles. Focus is on mechanical systems.
Connectivity
Connectivity Features:
None. Connectivity was not a feature in snowmobiles of this era.
Maintenance
Service Intervals
Typical Maintenance Schedule:
['Initial break-in service (e.g., 500 miles or 1 month)', 'Regular inspections (e.g., pre-ride checks, monthly checks)', 'Engine oil and filter change (for 4-stroke models, though most 1999 models were 2-stroke)', 'Spark plug inspection/replacement', 'Drive belt inspection/replacement', 'Chaincase oil change', 'Suspension lubrication (grease points)', 'Track tension adjustment', 'Carburetor cleaning/adjustment', 'Coolant flush (for liquid-cooled models)']
Fluid Specifications
Lubricant And Fluid Requirements:
The manual will specify the correct type and viscosity of 2-stroke engine oil (e.g., API-TC, JASO FD certified), chaincase oil (e.g., Arctic Cat Chaincase Lube or equivalent SAE 80W-90 gear oil), and coolant (for liquid-cooled models). It will also detail capacities.
Known Issues
Common Wear And Tear:
Potential common issues for 1999 models can include: drive belt wear and failure, clutch alignment issues, carburetor jetting problems due to altitude or fuel quality, wear in suspension bushings and ball joints, and potential exhaust system leaks. The manual will aid in diagnosing and addressing these.
Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long-standing history in snowmobile manufacturing, known for performance-oriented and innovative designs, particularly in the late 1990s with models like the Thundercat and ZR series.
Model Evolution
1999 Model Context:
The 1999 model year represented a peak in the development of Arctic Cat's snowmobile lineup, with various platforms catering to different riding styles: utility (Bearcat), trail (Panther, Pantera, ZL), and performance/midsized performance (ZR, ZRT, Powder Special). This era saw significant advancements in engine technology, suspension travel, and chassis design.
Production
Manufacturing Location:
Arctic Cat snowmobiles are historically manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Awards And Recognition:
While specific awards for individual 1999 models are not readily available in general documentation, Arctic Cat as a brand consistently received acclaim for performance and innovation during this period, particularly for models like the ZR and Thundercat, which were often lauded in enthusiast publications for their speed and handling.