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1999 Audi TT (8N) Service and Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: TT Generation: 8N Model Year: 1999 Codes Chassis Code: 8N 👋 Introduction Market Position Segment: Compact Sports Car / Premium Compact Sports Car Design Philosophy: Stylized, coupe and convertible design with a focus on driving dynamics and Audi's premium brand image. Competitive Analysis Key Competitors: BMW Z3, Porsche Boxster, Mercedes-Benz SLK, Honda S2000 Key Features Design Highlight: Distinctive 'Bauhaus-inspired' styling, iconic 'golf ball' gear shifter, signature round wheel arches. Drivetrain: Available in Front-Wheel Drive (FWD) and Quattro All-Wheel Drive (AWD) configurations. 📋 Manual Details Coverage Areas Models Covered: All 1999 Audi TT (8N) variants Repair Scope: All repairs A-Z, including maintenance, service, and diagnostics Page Count Estimated Page Count: Approximately 1500+ pages (typical for comprehensive workshop manuals) Manual Type Type: Factory Certified Service and Repair Manual Language Language: English Format Format: Digital (likely PDF or similar, though physical copies were standard) 📖 Manual Coverage Systems Covered Engine: 1.8L Turbocharged (AGU, AUM, AUQ engine codes), including engine mechanical, lubrication, cooling, fuel injection, ignition, emission controls, and engine management systems Transmission: 5-speed Manual (01M, 02J) and 6-speed Manual (02S) transmissions; Quattro all-wheel-drive system ( Haldex coupling, rear differential) Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake disc and pad replacement, fluid service Suspension: Front MacPherson strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, wheel bearing replacement Steering: Power assisted rack and pinion steering, steering column, tie rod ends, power steering fluid Electrical: 12V electrical system, battery, charging system (alternator), starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, ECU (Engine Control Unit) diagnostics Bodywork: Body shell structure, exterior panels, doors, hood, trunk lid, convertible top mechanism (for Roadster models), interior trim, glass replacement HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant service, blower motor, climate control unit Comfort And Convenience: Power windows, power mirrors, central locking, seats, airbags, seatbelt systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant flushes, timing belt inspection/replacement Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II), component testing, diagnostic tool usage Repair: Detailed step-by-step repair instructions for all major and minor components, including engine rebuilds, transmission overhauls, suspension component replacement, and electrical system repairs Technical Data: Torque specifications, clearances, tolerances, fluid capacities, wiring diagrams, diagnostic flowcharts Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and filter changes to full engine and transmission overhauls, including advanced electrical system diagnosis and bodywork repairs. 📊 Manual Specifications File Format File Type: PDF (standard for digital versions) Searchability: Fully searchable text for quick access to information Print Quality Print Readability: High-resolution diagrams and text suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (for digital format); Typically perfect bound or spiral bound for physical copies. Paper Type Paper Quality: N/A (for digital format); High-quality, durable paper for physical copies. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, intercooled Engine Codes: AGU, AUM, AUQ (for 1.8T variants) Displacement: 1781 cc (1.8 Liters) Performance Horsepower: 180 PS (177 hp) @ 5500 rpm (typical for 1999 models) Torque: 235 Nm (173 lb-ft) @ 1950-4700 rpm (typical for 1999 models) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Bosch Motronic (specific variant will depend on engine code) 🔧 Transmission Standard Type: 5-speed Manual Transmission (01M, 02J) Optional Type: 6-speed Manual Transmission (02S, often with Quattro) Features AWD System: Quattro permanent all-wheel drive with Haldex center coupling and rear differential (on AWD models) Fluid Specifications Manual Transmission Fluid Type: VW 501 50 / G 009 200 📐 Dimensions Exterior Length: Approx. 4041 mm (159.1 in) Width: Approx. 1774 mm (69.8 in) Height: Approx. 1341 mm (52.8 in) (Coupe); Approx. 1354 mm (53.3 in) (Roadster) Wheelbase: Approx. 2429 mm (95.6 in) Cargo Trunk Volume: Approx. 204 L (7.2 cu ft) (Coupe); Approx. 130 L (4.6 cu ft) (Roadster) Weights Curb Weight: Approx. 1270 kg - 1380 kg (2800 lbs - 3042 lbs) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact: Not widely rated by NHTSA for this specific model year in the US market. European NCAP ratings available. Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Program (ESP) on most models Passive Features Airbags: Driver and front passenger airbags. Side airbags were optional or standard on some trims. Seat Belts: 3-point inertia-reel seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo systems, often with premium sound options (e.g., Bose). Navigation: Optional Audi navigation system (less common for 1999 models). Driver Assistance Traction Control: Traction Control System (TCS) was standard or optional, integrated with ESP. Connectivity External Devices: Typically limited to CD player; auxiliary inputs or Bluetooth were not standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every...
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1999 Audi TT (8N) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
TT
Generation:
8N
Model Year:
1999
Codes
Chassis Code:
8N
👋 Introduction
Market Position
Segment:
Compact Sports Car / Premium Compact Sports Car
Design Philosophy:
Stylized, coupe and convertible design with a focus on driving dynamics and Audi's premium brand image.
Competitive Analysis
Key Competitors:
BMW Z3, Porsche Boxster, Mercedes-Benz SLK, Honda S2000
Key Features
Design Highlight:
Distinctive 'Bauhaus-inspired' styling, iconic 'golf ball' gear shifter, signature round wheel arches.
Drivetrain:
Available in Front-Wheel Drive (FWD) and Quattro All-Wheel Drive (AWD) configurations.
📋 Manual Details
Coverage Areas
Models Covered:
All 1999 Audi TT (8N) variants
Repair Scope:
All repairs A-Z, including maintenance, service, and diagnostics
Page Count
Estimated Page Count:
Approximately 1500+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Factory Certified Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar, though physical copies were standard)
📖 Manual Coverage
Systems Covered
Engine:
1.8L Turbocharged (AGU, AUM, AUQ engine codes), including engine mechanical, lubrication, cooling, fuel injection, ignition, emission controls, and engine management systems
Transmission:
5-speed Manual (01M, 02J) and 6-speed Manual (02S) transmissions; Quattro all-wheel-drive system ( Haldex coupling, rear differential)
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake disc and pad replacement, fluid service
Suspension:
Front MacPherson strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, wheel bearing replacement
Steering:
Power assisted rack and pinion steering, steering column, tie rod ends, power steering fluid
Electrical:
12V electrical system, battery, charging system (alternator), starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, ECU (Engine Control Unit) diagnostics
Bodywork:
Body shell structure, exterior panels, doors, hood, trunk lid, convertible top mechanism (for Roadster models), interior trim, glass replacement
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant service, blower motor, climate control unit
Comfort And Convenience:
Power windows, power mirrors, central locking, seats, airbags, seatbelt systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant flushes, timing belt inspection/replacement
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-II), component testing, diagnostic tool usage
Repair:
Detailed step-by-step repair instructions for all major and minor components, including engine rebuilds, transmission overhauls, suspension component replacement, and electrical system repairs
Technical Data:
Torque specifications, clearances, tolerances, fluid capacities, wiring diagrams, diagnostic flowcharts
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and filter changes to full engine and transmission overhauls, including advanced electrical system diagnosis and bodywork repairs.
📊 Manual Specifications
File Format
File Type:
PDF (standard for digital versions)
Searchability:
Fully searchable text for quick access to information
Print Quality
Print Readability:
High-resolution diagrams and text suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (for digital format); Typically perfect bound or spiral bound for physical copies.
Paper Type
Paper Quality:
N/A (for digital format); High-quality, durable paper for physical copies.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, turbocharged, intercooled
Engine Codes:
AGU, AUM, AUQ (for 1.8T variants)
Displacement:
1781 cc (1.8 Liters)
Performance
Horsepower:
180 PS (177 hp) @ 5500 rpm (typical for 1999 models)
Torque:
235 Nm (173 lb-ft) @ 1950-4700 rpm (typical for 1999 models)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU:
Bosch Motronic (specific variant will depend on engine code)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (01M, 02J)
Optional
Type:
6-speed Manual Transmission (02S, often with Quattro)
Features
AWD System:
Quattro permanent all-wheel drive with Haldex center coupling and rear differential (on AWD models)
Fluid Specifications
Manual Transmission Fluid Type:
VW 501 50 / G 009 200
📐 Dimensions
Exterior
Length:
Approx. 4041 mm (159.1 in)
Width:
Approx. 1774 mm (69.8 in)
Height:
Approx. 1341 mm (52.8 in) (Coupe); Approx. 1354 mm (53.3 in) (Roadster)
Wheelbase:
Approx. 2429 mm (95.6 in)
Cargo
Trunk Volume:
Approx. 204 L (7.2 cu ft) (Coupe); Approx. 130 L (4.6 cu ft) (Roadster)
Weights
Curb Weight:
Approx. 1270 kg - 1380 kg (2800 lbs - 3042 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not widely rated by NHTSA for this specific model year in the US market. European NCAP ratings available.
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP) on most models
Passive Features
Airbags:
Driver and front passenger airbags. Side airbags were optional or standard on some trims.
Seat Belts:
3-point inertia-reel seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo systems, often with premium sound options (e.g., Bose).
Navigation:
Optional Audi navigation system (less common for 1999 models).
Driver Assistance
Traction Control:
Traction Control System (TCS) was standard or optional, integrated with ESP.
Connectivity
External Devices:
Typically limited to CD player; auxiliary inputs or Bluetooth were not standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,000 miles) or 12 months, whichever comes first (depending on oil quality and driving conditions).
Timing Belt Replacement:
Recommended every 90,000 km (56,000 miles) or 5 years, including idler pulleys and tensioners.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
Fully synthetic 5W-40 meeting VW 502 00 / 505 00 specifications
Coolant Type:
G12 (Pink) or G12+ (Purple) ethylene glycol coolant meeting VW TL 774 D / F
Power Steering Fluid:
G 002 000 (Pentosin CHF 11S or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Ignition Coils:
Early models experienced coil-on-plug failures, often leading to misfires and rough running.
Oil Consumption:
Some 1.8T engines can consume oil, especially with age and mileage. Regular checks are vital.
Haldex Coupler:
The Haldex AWD system requires regular fluid changes to maintain optimal performance and longevity.
Climate Control Unit:
Display failures or pixel loss on the climate control unit were common.
📚 Vehicle History
Brand Heritage
Audi Legacy:
Audi, a German automaker with a history dating back to 1910, known for its 'Vorsprung durch Technik' (Progress through Technology).
Model Evolution
Tt Origin:
The TT concept was first shown in 1995. The production version debuted in 1998 (for the 1999 model year) as a compact, stylish sports coupe and later a roadster.
Design Influence:
Inspired by the NSU TT and the Bauhaus design movement.
Production
Manufacturing Location:
Győr, Hungary (Audi Hungaria Motor Kft.)
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Named to Car and Driver's '10Best' list for 2000.
Design Awards:
Received numerous design awards for its innovative styling.
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