🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation Code: TJ Model Year: 1999 Codes Chassis Code: TJ 👋 Introduction Market Position Segment: Compact Sport Utility Vehicle (SUV) / Off-Road Vehicle Target Audience: Off-road enthusiasts, DIY mechanics, Jeep owners seeking comprehensive service information Competitive Analysis Key Competitors: Toyota 4Runner, Ford Bronco (earlier generations), Suzuki Samurai Unique Selling Proposition: Renowned off-road capability, iconic design, strong aftermarket support, relatively simple mechanicals for the era Key Features Design Philosophy: Rugged, body-on-frame construction, solid axles, removable doors and roof for open-air experience Durability Focus: Engineered for extreme off-road conditions and long-term reliability Manual Value Diy Empowerment: Enables owners to perform a wide range of maintenance and repair tasks, saving on labor costs and ensuring quality 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Troubleshooting, Diagnostics Secondary Coverage: Chassis, Drivetrain, Engine, Electrical, Body, HVAC, Emissions Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Scope: Comprehensive Workshop Manual Language Language: English Format Format: Downloadable Digital Format (PDF) Searchability: Fully Searchable Text Printability: Printable Pages 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & Automatic), Transfer Case, Axles, Drivelines Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Gauges, Instrumentation, Audio System, Power Accessories, Ignition System, Charging System, Starter System, SRS (Airbag) System Body And Trim: Body Panels, Doors, Windows, Seats, Interior Trim, Convertible Top, Bumpers, Exterior Trim HVAC And Emissions: Heating, Ventilation, Air Conditioning (HVAC), Evaporative Emission Control (EVAP), Exhaust System Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tire Rotation, Wiper Blade Replacement Engine Repairs: Tune-ups, Spark Plug Replacement, Ignition Coil Replacement, Fuel Injector Service, Coolant System Service, Timing Belt/Chain Service (if applicable), Head Gasket Repair, Piston/Ring Replacement Transmission And Drivetrain: Clutch Service, Transmission Fluid Change, Transmission Rebuilds, Differential Service, CV Joint Replacement, Driveshaft Repair Brake System: Brake Pad Replacement, Rotor Replacement, Brake Caliper Service, Brake Fluid Flush, ABS System Troubleshooting Suspension And Steering: Shock Absorber/Strut Replacement, Ball Joint Replacement, Tie Rod End Replacement, Power Steering System Service Electrical Diagnostics: Wiring Diagrams, Component Testing, Sensor Diagnosis, Fault Code Retrieval and Interpretation Bodywork And Interior: Panel Replacement, Door Hinge Repair, Window Regulator Replacement, Seat Removal and Installation, Convertible Top Repair Troubleshooting: Diagnostic Flowcharts, Symptom-based Troubleshooting Guides Technical Depth Depth: Complete Professional Level (from basic maintenance to full engine and transmission rebuilds) Diagnostics: Advanced diagnostic procedures, including component testing and wiring schematics Special Tools: Identification and usage of specialized tools required for specific repairs 📊 Manual Specifications File Format Format: PDF Resolution: High-resolution, suitable for clear viewing and printing Compatibility: Compatible with all major PDF readers and devices Print Quality Print Readability: Designed for excellent print quality with clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L Inline-6 (OHV) - AMC 242 Engine Type: Naturally Aspirated, Overhead Valve (OHV) Displacement: 3957 cc (242 cubic inches) Performance Horsepower Rating: 182 hp @ 4600 rpm Torque Rating: 220 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU: Powertrain Control Module (PCM) Cooling System Coolant Type: Mopar Antifreeze/Coolant 5/100 (Green, Ethylene Glycol Based) or equivalent Lubrication Oil Type: SAE 10W-30 API Service SG or SH Oil Capacity With Filter: 6.0 US Quarts (5.7 Liters) 🔧 Transmission Standard Transmission Type: NV3550 5-Speed Manual Transmission Optional Transmission Type: 42RE 4-Speed Automatic Transmission Features Transfer Case: NV231 Command-Trac (Part-time, 2.72:1 low range) Fluid Specifications Manual Transmission Fluid: Mopar Manual Transmission Lubricant (or equivalent GL-3/GL-4 rated gear oil) Automatic Transmission Fluid: Mopar ATF+4 (MS-9602) or equivalent ATF specification Transfer Case Fluid: Mopar NV231 Transfer Case Lubricant (or equivalent SAE 75W-90 GL-5 gear oil) 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 151.4 inches (3845 mm) Width Body: 66.5 inches (1689 mm) Height With Hardtop: 71.6 inches (1819 mm) Weights Curb Weight Approx: 3500-3800 lbs (1588-1724 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: 4950 lbs (2245 kg) Wheels And Tires Standard Tire Size: P215/75R15, LT215/75R15 Optional Tire Size: P225/75R16, LT235/75R16 Bolt Pattern: 5x4.5 inches (5x114.3 mm) Wheel Size: 15x8 inch or 16x7 inch 🛡️ Safety Features Ratings NHTSA Rollover Rating: N/A (Often not rated or rated lower due to inherent design) Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels, or 4-wheel ABS Passive Features Airbags: Driver and Passenger Airbags (SRS) Seatbelts: 3-point inertia-reel seatbelts Structural Body Construction: Body-on-frame construction with steel chassis and body tub 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette Player standard, Optional CD Player Speakers: 4-speaker system standard Driver Assistance ABS Availability: Optional Connectivity Connectivity Features: Basic connectivity for audio system, no integrated Bluetooth or USB for 1999...
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Gauges, Instrumentation, Audio System, Power Accessories, Ignition System, Charging System, Starter System, SRS (Airbag) System
Body And Trim:
Body Panels, Doors, Windows, Seats, Interior Trim, Convertible Top, Bumpers, Exterior Trim
HVAC And Emissions:
Heating, Ventilation, Air Conditioning (HVAC), Evaporative Emission Control (EVAP), Exhaust System
Mopar ATF+4 (MS-9602) or equivalent ATF specification
Transfer Case Fluid:
Mopar NV231 Transfer Case Lubricant (or equivalent SAE 75W-90 GL-5 gear oil)
📐 Dimensions
Exterior
Wheelbase:
93.4 inches (2372 mm)
Length:
151.4 inches (3845 mm)
Width Body:
66.5 inches (1689 mm)
Height With Hardtop:
71.6 inches (1819 mm)
Weights
Curb Weight Approx:
3500-3800 lbs (1588-1724 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
4950 lbs (2245 kg)
Wheels And Tires
Standard Tire Size:
P215/75R15, LT215/75R15
Optional Tire Size:
P225/75R16, LT235/75R16
Bolt Pattern:
5x4.5 inches (5x114.3 mm)
Wheel Size:
15x8 inch or 16x7 inch
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
N/A (Often not rated or rated lower due to inherent design)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels, or 4-wheel ABS
Passive Features
Airbags:
Driver and Passenger Airbags (SRS)
Seatbelts:
3-point inertia-reel seatbelts
Structural
Body Construction:
Body-on-frame construction with steel chassis and body tub
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player standard, Optional CD Player
Speakers:
4-speaker system standard
Driver Assistance
ABS Availability:
Optional
Connectivity
Connectivity Features:
Basic connectivity for audio system, no integrated Bluetooth or USB for 1999 model
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions, severe vs. normal)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or annually
Spark Plug Replacement:
Approximately 100,000 miles for platinum-tipped plugs (if equipped), earlier for conventional
Coolant Flush And Replacement:
Every 30,000-50,000 miles or 2-3 years
Automatic Transmission Fluid Change:
Every 30,000-60,000 miles (depending on driving conditions)
Manual Transmission Fluid Change:
Every 60,000-100,000 miles
Transfer Case Fluid Change:
Every 60,000-100,000 miles
Differential Fluid Change:
Every 60,000-100,000 miles
Brake Fluid Flush:
Every 2-3 years or 30,000 miles
Fluid Specifications
Power Steering Fluid:
Mopar Power Steering Fluid or DEXRON II/III Automatic Transmission Fluid
Known Issues
Common Problems:
Cracked exhaust manifolds (4.0L), oil filter adapter housing leaks, radiator leaks, rear main seal leaks, transmission clutch wear, steering box wear, front sway bar links wear, interior water leaks
Common Fixes:
Aftermarket exhaust headers, replacement of leaking seals/gaskets, cooling system overhaul, steering system overhaul, replacement of worn suspension components, sealant application for leaks
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Direct descendant of the original Willys MB military Jeep of World War II
Model Evolution
Tj Introduction:
Introduced for the 1997 model year, replacing the YJ Wrangler
Tj Distinguishing Features:
Return to round headlights, coil spring suspension (replacing YJ's leaf springs), redesigned interior and exterior styling
Tj Updates 1999:
Minor updates may include interior trim revisions, potential for minor feature packaging changes. 1999 was a transition year for some emissions components.
Production
Production Period:
1997-2006
Manufacturing Plant:
Toledo Complex, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
Consistently recognized for its off-road prowess and capability by automotive publications and enthusiasts