Mitsubishi Lancer Evolution 6 1999 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Year: 1999 Codes Chassis Code: CP9A Engine Code: 4G63 👋 Introduction Market Position Classification: Homologation Special / Rally-bred Performance Sedan Target Audience: Performance enthusiasts, Rally fans, DIY mechanics Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Engine Performance: Iconic 4G63 engine with robust tuning potential Drivetrain Technology: Advanced AWD system with Active Yaw Control (AYC) for superior handling Braking System: High-performance Brembo braking package Rally Heritage: Direct lineage from WRC championship-winning vehicles 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Component Repair, Overhaul Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 4G63 MIVEC Turbocharged (2.0L) Transmission: 5-speed Manual (GETRAG) Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Suspension: Front: MacPherson Strut, Rear: Multi-link Brakes: Front: Brembo 4-piston calipers, Rear: Brembo 2-piston calipers Electrical: Engine Control Unit (ECU), Lighting, Instrumentation, Power Accessories, Audio System Bodywork: Exterior Panels, Interior Trim, Chassis Structure Cooling System: Radiator, Fans, Hoses, Thermostat, Water Pump Fuel System: Fuel Pump, Injectors, Fuel Filter, Fuel Pressure Regulator Exhaust System: Manifold, Downpipe, Catalytic Converter, Muffler Steering: Power Steering System, Steering Column HVAC: Heating, Ventilation, Air Conditioning (HVAC) System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Sensor Testing Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement Installation: Component Installation (e.g., turbocharger, intercooler), Body Panel Replacement Disassembly Assembly: Detailed step-by-step guides for all major components Technical Depth Depth: Comprehensive, from basic checks to complete engine and transmission rebuilds Diagnostic Tools: Specific tool requirements and diagnostic procedures Torque Specs: Detailed torque specifications for all critical fasteners Wiring Diagrams: Includes electrical schematics for all systems 📊 Manual Specifications File Format Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams and photos Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline-4, DOHC, 16-valve, turbocharged with intercooler Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 280 PS (DIN) @ 6500 rpm Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Unleaded Gasoline (95 RON recommended) Engine Management ECU Type: Engine Control Unit (ECU) with MIVEC control Cooling System Coolant Capacity L: Approx. 7.5 Liters Lubrication Oil Capacity L: Approx. 4.5 Liters (with filter) Oil Type: API SG, ACEA A3 or higher recommended (e.g., 10W-30, 10W-40) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (GETRAG F5M51) Optional Optional Transmission: None Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Center Differential: Mechanical Limited Slip Center Differential Rear Differential: Active Yaw Control (AYC) equipped LSD Fluid Capacity L Transmission Oil Capacity: Approx. 2.7 Liters Fluid Specifications Transmission Oil Type: GL-4 or GL-5, API rating, viscosity 75W-90 recommended 📐 Dimensions Exterior Length Mm: 4350 mm Width Mm: 1770 mm Height Mm: 1415 mm Wheelbase Mm: 2600 mm Track Front Mm: 1500 mm Track Rear Mm: 1495 mm Weights Curb Weight Kg: 1400 kg Wheels Tires Wheel Size: 17 inches Bolt Pattern: 5x114.3 mm Tire Size Front: 225/45R17 Tire Size Rear: 225/45R17 🛡️ Safety Features Ratings NHTSA Rating: Not extensively tested under modern NHTSA protocols for this era Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) for enhanced stability and cornering Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: 3-point front seatbelts with pre-tensioners Chassis Construction: Reinforced body structure for rigidity and crashworthiness 💡 Technology Features Infotainment Audio System: Factory AM/FM Stereo with CD Player and Speakers Instrumentation: Comprehensive gauge cluster including Boost Gauge, Oil Pressure, Oil Temperature, Water Temperature Driver Assistance Traction Control: Integrated with AYC and AWD systems Connectivity Bluetooth: Not available in stock configuration 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 7,500 km or 6 months, whichever comes first (under normal use) Air Filter Replacement Km: Every 15,000 km or 12 months Spark Plug Replacement Km: Every 30,000-45,000 km (depending on plug type) Timing Belt Replacement Km: Every 90,000 km or 5 years (critical component) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent) Known Issues Common Wear Items: Clutch wear, turbocharger longevity (depending on maintenance and driving style), AYC pump failure Engine Issues: Head gasket failure can occur under extreme heat or detonation; rod bearing failure at high mileage or with aggressive tuning without proper support. Maintenance Tips Performance Driving: Regularly check and maintain the cooling and lubrication systems; ensure proper warm-up and cool-down cycles for the turbocharger. 📚 Vehicle History Brand...