Suzuki Ignis Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Suzuki Model: Ignis Generation Codes: First Generation (HT81S) Production Years Covered By Manual: 2000, 2001, 2002, 2003, 2004 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback / City Car Competitive Analysis Key Competitors 2000-2004: Hyundai Getz, Toyota Yaris (Vitz), Ford Fiesta, Vauxhall/Opel Corsa, Peugeot 206, Renault Clio, Honda Jazz (Fit) Key Features Vehicle Selling Points: Compact dimensions, fuel efficiency, nimble handling, surprisingly spacious interior for its size, affordability Manual Value Proposition Cost Saving Potential: Enables owners to perform routine maintenance and repairs, saving significant costs on dealership or independent garage labor. Manual Usability Ease Of Use: Features step-by-step instructions and clear illustrations/diagrams to simplify complex procedures. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Workshop Service and Repair Models And Trims Covered: All models, engines, trim levels, and transmission types Page Count Estimated Page Count: Extensive (typical for comprehensive workshop manuals, often 800-1500+ pages) Manual Type Manual Classification: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management, turbocharging (if applicable) Drivetrain Systems: Manual transmission, automatic transmission, transfer case (if applicable), drive shafts, axles, differentials Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires Electrical Systems: Battery, charging system, starting system, lighting, instruments, gauges, power accessories, body electrical, engine control module (ECM), transmission control module (TCM), Anti-lock Braking System (ABS) module, Supplemental Restraint System (SRS) module, infotainment system wiring Body And Interior: Body panels, doors, windows, seats, upholstery, HVAC system, interior trim, exterior trim, bumpers, glass Procedures Included Maintenance Procedures: Fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection and replacement, lubrication points Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures for electrical components and sensors, fuel system pressure testing, compression testing Repair Procedures: Engine assembly/disassembly, transmission overhaul, brake component replacement, suspension component replacement, steering rack repair, electrical component repair, body panel repair Installation Procedures: Component installation and adjustment (e.g., timing belt, clutch, brake pads) Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Detailed diagnostic strategies, circuit diagrams, component testing specifications Rebuilding Instructions: Detailed specifications for component clearances, torque values, and assembly sequences for major mechanical components 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution, suitable for printing individual pages, chapters, or the entire manual Binding Type Binding Recommendation: Digital - No physical binding. User can print and bind as needed (coil binding recommended for ease of use). Paper Type Paper Recommendation: Digital - No physical paper. Printable on standard A4 or Letter size paper. Software Requirements Required Software: Adobe Acrobat Reader (or compatible PDF viewer) Searchability Text Searchability: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code Common: M13A (1.3L) Engine Type Common: Inline-4, DOHC, 16-valve, VVT (Variable Valve Timing) Performance Displacement Common: 1328 cc (1.3 Liters) Bore X Stroke Common: 73.0 mm x 79.0 mm Compression Ratio Common: 10.5:1 Horsepower Peak Common: 88-92 PS (90-91 hp) @ 6000 rpm (depending on market tune) Torque Peak Common: 120-122 Nm (89-90 lb-ft) @ 4500 rpm (depending on market tune) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type Recommendation: Unleaded gasoline (Octane rating usually 91 or higher, consult owner's manual for specific recommendation) Engine Management Ignition System: Electronic Ignition (Distributorless Ignition System - DIS) Emission Controls: Catalytic converter, Oxygen sensors (O2 sensors) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission Features Clutch Type Manual: Hydraulically operated, Dry single plate clutch Transmission Fluid Capacity Manual: Approximately 1.8 - 2.0 Liters (for 5-speed MT, refer to manual for exact capacity) Transmission Fluid Type Manual: GL-4 Gear Oil (e.g., SAE 75W-90, consult manual for specific viscosity and API specifications) Transmission Fluid Capacity Automatic: Approximately 5.5 - 6.0 Liters (for 4-speed AT, refer to manual for exact capacity and drain/fill procedure) Transmission Fluid Type Automatic: Dexron III or equivalent ATF (Automatic Transmission Fluid) 📐 Dimensions Exterior Overall Length: Approx. 3,620 mm (142.5 in) Overall Width: Approx. 1,600 mm (63.0 in) Overall Height: Approx. 1,550 mm (61.0 in) Wheelbase: Approx. 2,360 mm (92.9 in) Ground Clearance: Approx. 150 mm (5.9 in) Weights Curb Weight Manual: Approx. 970 - 1020 kg (2138 - 2249 lbs) Curb Weight Automatic: Approx. 990 - 1040 kg (2183 - 2293 lbs) Gross Vehicle Weight Rating Gvwr: Refer to vehicle identification plate or manual Cargo Cargo Volume Rear Seats Up: Approx. 230 Liters (8.1 cu ft) Cargo Volume Rear Seats Folded: Approx. 1015 Liters (35.8 cu ft) 🛡️ Safety Features Ratings Crash Test Results General: Varies by market and specific testing body. Early 2000s subcompacts often had mixed...

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Sku: 494620

Collections: ALL Suzuki

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Tags: 2000 2001 2002 2003 2004 Car Cars Ignis Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Ignis

Generation Codes:

First Generation (HT81S)

Production Years Covered By Manual:

2000, 2001, 2002, 2003, 2004

👋 Introduction

Market Position

Vehicle Segment:

Subcompact hatchback / City Car

Competitive Analysis

Key Competitors 2000-2004:

Hyundai Getz, Toyota Yaris (Vitz), Ford Fiesta, Vauxhall/Opel Corsa, Peugeot 206, Renault Clio, Honda Jazz (Fit)

Key Features

Vehicle Selling Points:

Compact dimensions, fuel efficiency, nimble handling, surprisingly spacious interior for its size, affordability

Manual Value Proposition

Cost Saving Potential:

Enables owners to perform routine maintenance and repairs, saving significant costs on dealership or independent garage labor.

Manual Usability

Ease Of Use:

Features step-by-step instructions and clear illustrations/diagrams to simplify complex procedures.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Complete Workshop Service and Repair

Models And Trims Covered:

All models, engines, trim levels, and transmission types

Page Count

Estimated Page Count:

Extensive (typical for comprehensive workshop manuals, often 800-1500+ pages)

Manual Type

Manual Classification:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management, turbocharging (if applicable)

Drivetrain Systems:

Manual transmission, automatic transmission, transfer case (if applicable), drive shafts, axles, differentials

Chassis Systems:

Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires

Electrical Systems:

Battery, charging system, starting system, lighting, instruments, gauges, power accessories, body electrical, engine control module (ECM), transmission control module (TCM), Anti-lock Braking System (ABS) module, Supplemental Restraint System (SRS) module, infotainment system wiring

Body And Interior:

Body panels, doors, windows, seats, upholstery, HVAC system, interior trim, exterior trim, bumpers, glass

Procedures Included

Maintenance Procedures:

Fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection and replacement, lubrication points

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures for electrical components and sensors, fuel system pressure testing, compression testing

Repair Procedures:

Engine assembly/disassembly, transmission overhaul, brake component replacement, suspension component replacement, steering rack repair, electrical component repair, body panel repair

Installation Procedures:

Component installation and adjustment (e.g., timing belt, clutch, brake pads)

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds

Diagnostic Capabilities:

Detailed diagnostic strategies, circuit diagrams, component testing specifications

Rebuilding Instructions:

Detailed specifications for component clearances, torque values, and assembly sequences for major mechanical components

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Printability:

High-resolution, suitable for printing individual pages, chapters, or the entire manual

Binding Type

Binding Recommendation:

Digital - No physical binding. User can print and bind as needed (coil binding recommended for ease of use).

Paper Type

Paper Recommendation:

Digital - No physical paper. Printable on standard A4 or Letter size paper.

Software Requirements

Required Software:

Adobe Acrobat Reader (or compatible PDF viewer)

Searchability

Text Searchability:

Searchable text for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

M13A (1.3L)

Engine Type Common:

Inline-4, DOHC, 16-valve, VVT (Variable Valve Timing)

Performance

Displacement Common:

1328 cc (1.3 Liters)

Bore X Stroke Common:

73.0 mm x 79.0 mm

Compression Ratio Common:

10.5:1

Horsepower Peak Common:

88-92 PS (90-91 hp) @ 6000 rpm (depending on market tune)

Torque Peak Common:

120-122 Nm (89-90 lb-ft) @ 4500 rpm (depending on market tune)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type Recommendation:

Unleaded gasoline (Octane rating usually 91 or higher, consult owner's manual for specific recommendation)

Engine Management

Ignition System:

Electronic Ignition (Distributorless Ignition System - DIS)

Emission Controls:

Catalytic converter, Oxygen sensors (O2 sensors)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission

Optional

Optional Transmission Type:

4-speed Automatic Transmission

Features

Clutch Type Manual:

Hydraulically operated, Dry single plate clutch

Transmission Fluid Capacity Manual:

Approximately 1.8 - 2.0 Liters (for 5-speed MT, refer to manual for exact capacity)

Transmission Fluid Type Manual:

GL-4 Gear Oil (e.g., SAE 75W-90, consult manual for specific viscosity and API specifications)

Transmission Fluid Capacity Automatic:

Approximately 5.5 - 6.0 Liters (for 4-speed AT, refer to manual for exact capacity and drain/fill procedure)

Transmission Fluid Type Automatic:

Dexron III or equivalent ATF (Automatic Transmission Fluid)

📐 Dimensions

Exterior

Overall Length:

Approx. 3,620 mm (142.5 in)

Overall Width:

Approx. 1,600 mm (63.0 in)

Overall Height:

Approx. 1,550 mm (61.0 in)

Wheelbase:

Approx. 2,360 mm (92.9 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Weights

Curb Weight Manual:

Approx. 970 - 1020 kg (2138 - 2249 lbs)

Curb Weight Automatic:

Approx. 990 - 1040 kg (2183 - 2293 lbs)

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle identification plate or manual

Cargo

Cargo Volume Rear Seats Up:

Approx. 230 Liters (8.1 cu ft)

Cargo Volume Rear Seats Folded:

Approx. 1015 Liters (35.8 cu ft)

🛡️ Safety Features

Ratings

Crash Test Results General:

Varies by market and specific testing body. Early 2000s subcompacts often had mixed results compared to modern standards. Consult Euro NCAP or equivalent for specific Ignis ratings.

Active Features

Active Safety Features Available:

Anti-lock Braking System (ABS) - Often optional or standard on higher trims, Electronic Brake-force Distribution (EBD) - often paired with ABS

Passive Features

Passive Safety Features Available:

Driver and front passenger airbags, Front seatbelt pre-tensioners, Side-impact door beams, Crumple zones

💡 Technology Features

Infotainment

Infotainment System Availability:

Basic factory-fitted audio systems (radio/cassette or radio/CD player) were common. Bluetooth and touchscreens were not standard factory options for this era.

Driver Assistance

Driver Assistance Features Available:

Limited. Primary safety tech was ABS (often optional) and airbags. Features like traction control or stability control were not typically offered.

Connectivity

Connectivity Options Original:

Minimal. Limited to basic audio system connectivity. Post-market solutions for phone integration would have been required.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Typically 10,000 km (6,000 miles) or 12 months, whichever comes first (consult manual for specific driving conditions).

Oil Filter Replacement Interval:

Every engine oil change.

Air Filter Replacement Interval:

Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed based on driving environment (dusty conditions require more frequent checks).

Spark Plug Replacement Interval:

Typically 60,000 - 100,000 km (37,000 - 60,000 miles) depending on plug type (e.g., Iridium plugs last longer).

Coolant Replacement Interval:

Initial change around 5 years, then every 2-3 years or 40,000-60,000 km (consult manual, often long-life coolant is used).

Fluid Specifications

Engine Oil Type Common:

API SN/SM/SL or ILSAC GF-5/GF-4, SAE 0W-20, 5W-20, or 5W-30 (check manual for exact recommendation).

Engine Oil Capacity Common:

Approx. 3.4 - 3.7 Liters (3.6 - 3.9 US Quarts) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific type).

Power Steering Fluid Type:

ATF (Automatic Transmission Fluid) or dedicated power steering fluid (check manual).

Known Issues

Common Wear Items:

Front suspension components (bushings, ball joints), clutch wear (especially in manual transmissions), brake pad and rotor wear, exhaust system corrosion, potential for minor electrical gremlins (e.g., window motors, central locking).

Engine Specific Concerns:

Rare instances of oil consumption can occur with higher mileage; ensuring regular oil changes is crucial. The VVT system is generally robust but can be sensitive to oil quality.

Transmission Concerns:

Manual transmissions are generally reliable. Automatic transmissions can benefit from regular fluid and filter changes to prolong life. Ensure correct fluid levels are maintained.

📚 Vehicle History

Brand Heritage

Suzuki Automotive Focus:

Suzuki is renowned for its compact and lightweight vehicles, often emphasizing fuel efficiency and value. They have a strong heritage in motorcycles and smaller capacity engines.

Model Evolution

Ignis 1St Gen Launch:

Launched in Japan in 2000 as the 'Suzuki Cultus' or 'Cervo Mode' (depending on market/variant), and internationally as the Suzuki Ignis. Designed as a compact, tall hatchback.

Production

Manufacturing Locations:

Primarily Japan (Kosai Plant), and potentially other Suzuki assembly plants globally.

Successor Model:

The Ignis was succeeded by a second generation in 2003 (Japan) and 2008 (global markets), with a distinct redesign.

🏆 Awards & Recognition

Recognitions

Automotive Journalism Mentions:

The Ignis was generally well-received for its practicality and compact size, often cited in reviews for its maneuverability in urban environments. Specific awards would vary by region and publication.