🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Code: RSV Mille (R) Years Covered: 2000, 2001, 2002, 2003 Codes Engine Code: Rotax 990 V-Twin 👋 Introduction Market Position Market Segment: High-performance sportbike, premium segment Competitive Analysis Competitors: Ducati 916/996/998, Honda VTR1000SP-1/SP-2, Suzuki TL1000R, Yamaha YZF-R1 (earlier models), Kawasaki ZX-9R. Key Features Unique Selling Points: Powerful V-twin engine, sophisticated Italian design, strong chassis and suspension, premium componentry. Manual Value Proposition Benefit To Owner: Enables owners and technicians to perform accurate maintenance, diagnostics, and repairs, extending the life and performance of the motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: Approximately 500+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (standard for Aprilia service documentation) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel injection, ignition, exhaust, starting system, charging system, engine management (ECU mapping and diagnostics) Transmission Systems: Clutch operation and adjustment, gearbox inspection and repair, gear selection mechanism, final drive (chain and sprockets) Chassis Systems: Frame inspection, suspension (front forks and rear shock absorber), steering system, wheel bearings, braking system (hydraulic components, ABS if applicable), electrical system (wiring diagrams, component testing, battery, lighting, instrumentation) Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, body panel servicing Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement, valve clearance checks Repair Procedures: Component-specific repair instructions for engine, transmission, brakes, electrical components, suspension, and chassis elements Troubleshooting Guides: Diagnostic procedures for common faults and symptoms, fault code interpretation (if applicable) Technical Depth Depth Of Information: Comprehensive. Covers everything from basic maintenance to full engine and gearbox rebuilds, including detailed electrical schematics and component testing. 📊 Manual Specifications File Format File Format Details: High-resolution PDF, typically searchable text and clear image quality for printability. Print Quality Print Quality Recommendation: Designed for clear printing of text, diagrams, and schematics. Color sections for wiring diagrams are common. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke Engine Displacement: 996 cc (cubic centimeters) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Output: Approx. 124-130 HP (at crankshaft, depending on market/variant) Torque Output: Approx. 74-77 lb-ft (at crankshaft, depending on market/variant) Fuel System Fuel Delivery: Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 recommended (check manual for exact spec) Oil Capacity: Approx. 3.2 - 3.5 Liters (with filter change, check manual) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Hydraulic actuated, wet multi-plate Final Drive: Chain drive (530 pitch recommended) 📐 Dimensions Exterior Wheelbase: Approx. 1405 mm (55.3 inches) Seat Height: Approx. 800 mm (31.5 inches) Weights Dry Weight: Approx. 193 kg (425 lbs) Wet Weight: Approx. 205 kg (452 lbs) (fully fueled) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically do not receive standardized crash ratings like cars) Active Features Braking System: Dual 320mm discs with 4-piston radial calipers (front), Single 220mm disc with 2-piston caliper (rear). ABS was an optional feature on some models. Suspension Components: Fully adjustable inverted front forks (e.g., Paioli or Marzocchi), adjustable rear monoshock (e.g., Sachs or Öhlins on 'R' models). Passive Features Lighting: Dual halogen headlights, LED taillight 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, odometer, trip meters, fuel gauge, coolant temperature gauge, warning lights. Driver Assistance ABS Availability: Optional ABS system on some variants. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or smartphone integration) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Valve Clearance Check: Every 12,000 km or 24 months. Spark Plug Replacement: Every 12,000 km or 24 months. Chain Lubrication And Adjustment: Every 1,000 km and after washing or rain. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze mixture (50% water, 50% coolant). Consult manual for specific Aprilia recommended coolant. Brake Fluid Type: DOT 4 hydraulic brake fluid. Clutch Fluid Type: DOT 4 hydraulic clutch fluid (often shared with brake system). Known Issues Common Wear Items: Clutch slave cylinder seals, regulator/rectifier (can be prone to failure on older models), exhaust valve servo motor, fuel pump. Electrical Concerns: Corrosion in connectors, particularly on charging system components, can lead to charging issues. Technical Tips Fuel Injection Cleaning: Regular cleaning of throttle bodies and injectors is recommended for optimal performance. 📚 Vehicle History Brand Heritage Brand Origin: Italian manufacturer, known for performance motorcycles and scooters since 1945. Model Evolution First Generation: The RSV Mille was introduced in 1998...