Daihatsu YRV M200 2000-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: YRV Chassis Code: M200 Generation: First Generation Codes Engine Codes Covered: K3-VE, K3-VET (Turbocharged) Transmission Codes Covered: Automatic (e.g., K3-VE-AT, K3-VET-AT), Manual 👋 Introduction Market Position Vehicle Segment: Compact hatchback/MPV (Multi-Purpose Vehicle) Target Audience: Small families, city dwellers, budget-conscious buyers seeking practicality and fuel efficiency Competitive Analysis Key Competitors: Toyota Yaris, Honda Fit (Jazz), Nissan Cube, Suzuki Wagon R, Mitsubishi Colt Key Features Unique Selling Points: Flexible interior seating (often with sliding and folding rear seats), compact exterior dimensions for urban maneuverability, fuel-efficient engines, optional all-wheel-drive on some variants, unique styling Manual Value Proposition: Provides comprehensive, detailed, and easy-to-follow repair and maintenance guidance for the Daihatsu YRV M200, empowering owners and mechanics to perform a wide range of tasks efficiently and accurately, thus maximizing vehicle longevity and performance. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Regions Covered: Global markets (specific applicability based on market configurations) Page Count Total Pages: 913 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine management systems (ECU, sensors, actuators), emissions control Transmission: Automatic Transmission (AT), Manual Transmission (MT), clutch system, drive axles, differentials Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam or independent), steering system (power steering pump, rack and pinion), wheel alignment Brakes: Front disc brakes, rear drum brakes (potentially disc on some variants), hydraulic system, parking brake, ABS (Anti-lock Braking System) Electrical: 12V electrical system, battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, central locking, audio system, fuse box diagrams, wiring diagrams Body: Exterior body panels, interior trim, doors, hood, tailgate, glass, bumpers, body sealing, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, components (compressor, condenser, evaporator, blower motor), refrigerant system, controls Chassis: Chassis components, frame structure, fuel tank, exhaust system routing Procedures Included Maintenance: Routine scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points Troubleshooting: Diagnostic procedures for common symptoms, fault code interpretation (if applicable), systematic fault finding Repair: Step-by-step repair instructions for all major systems, component removal and installation, overhaul procedures Adjustment: Adjustment procedures for brakes, clutch, ignition timing (if applicable), idle speed, parking brake Disassembly Assembly: Detailed procedures for dismantling and reassembling engine components, transmissions, suspension parts, and body components Specifications: Torque specifications, wear limits, clearances, fluid capacities, electrical specifications, diagnostic values Special Tools: Identification and usage of special service tools required for specific repair procedures Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics Manual Depth Detail Level: Extremely detailed, with 'bumper to bumper' coverage, step-by-step procedures, and clear illustrations, making it suitable for both novice DIYers and experienced technicians. Manual Usefulness Diagnostic Support: Includes diagnostic procedures, troubleshooting guides, and specifications necessary for accurate fault diagnosis and repair. 📊 Manual Specifications File Format Type: PDF Searchable: Likely searchable, typical for professionally produced PDF manuals Print Quality Printable: Yes, all pages are printable Illustration Quality: High-quality pictorial diagrams, exploded views, drawings, and photos Binding Type Format Context: Digital Download (PDF) Paper Type Format Context: N/A (Digital) Compatibility Operating Systems: Windows, Mac, Linux OS Software Requirement: Adobe Reader File Accessibility Instant Download: Yes, available for instant download upon completion of payment. ⚙️ Engine Specifications Primary Engine Engine Displacement Liters: 1.0L, 1.3L Engine Codes: EJ-VE (1.0L), K3-VE (1.3L), K3-VET (1.3L Turbo) Performance Horsepower Range: Approx. 65-75 hp (1.0L), 85-90 hp (1.3L naturally aspirated), 110-120 hp (1.3L Turbo) Torque Range: Approx. 85-95 Nm (1.0L), 120-125 Nm (1.3L naturally aspirated), 160-170 Nm (1.3L Turbo) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management ECU Type: ECU controlled engine management system 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transmission Optional Transmission Type Optional: 5-speed Manual Transmission Features Drive Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on select models 📐 Dimensions Exterior Length: Approx. 3,620 - 3,690 mm (varies by market and specific model) Width: Approx. 1,600 - 1,650 mm Height: Approx. 1,550 - 1,600 mm Weights Curb Weight: Approx. 950 - 1,050 kg 🛡️ Safety Features Ratings Crash Test Ratings: Variable by market and specific testing organization (e.g., JNCAP in Japan); generally moderate for its era Active Features Active Safety: ABS (Anti-lock Braking System) on higher trims/optional, EBD (Electronic Brakeforce Distribution) Passive Features Passive Safety: Front airbags for driver and passenger, seatbelt pretensioners, side-impact door beams, crumple zones 💡 Technology Features Infotainment Infotainment Systems: Basic factory radio with AM/FM, CD player or cassette player (depending on trim and market). Aftermarket upgrades are common. Driver Assistance Driver Assistance Features: Limited by modern standards. May include power steering, power windows, central locking on higher trims. ABS and traction control were optional or market-dependent. Connectivity Connectivity Options: No...
Small families, city dwellers, budget-conscious buyers seeking practicality and fuel efficiency
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Fit (Jazz), Nissan Cube, Suzuki Wagon R, Mitsubishi Colt
Key Features
Unique Selling Points:
Flexible interior seating (often with sliding and folding rear seats), compact exterior dimensions for urban maneuverability, fuel-efficient engines, optional all-wheel-drive on some variants, unique styling
Manual Value Proposition:
Provides comprehensive, detailed, and easy-to-follow repair and maintenance guidance for the Daihatsu YRV M200, empowering owners and mechanics to perform a wide range of tasks efficiently and accurately, thus maximizing vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Regions Covered:
Global markets (specific applicability based on market configurations)
Page Count
Total Pages:
913
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine management systems (ECU, sensors, actuators), emissions control
Front suspension (MacPherson struts), rear suspension (torsion beam or independent), steering system (power steering pump, rack and pinion), wheel alignment
Brakes:
Front disc brakes, rear drum brakes (potentially disc on some variants), hydraulic system, parking brake, ABS (Anti-lock Braking System)
Electrical:
12V electrical system, battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, central locking, audio system, fuse box diagrams, wiring diagrams
Body:
Exterior body panels, interior trim, doors, hood, tailgate, glass, bumpers, body sealing, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components (compressor, condenser, evaporator, blower motor), refrigerant system, controls
Chassis:
Chassis components, frame structure, fuel tank, exhaust system routing
Identification and usage of special service tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics
Manual Depth
Detail Level:
Extremely detailed, with 'bumper to bumper' coverage, step-by-step procedures, and clear illustrations, making it suitable for both novice DIYers and experienced technicians.
Manual Usefulness
Diagnostic Support:
Includes diagnostic procedures, troubleshooting guides, and specifications necessary for accurate fault diagnosis and repair.
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Likely searchable, typical for professionally produced PDF manuals
Print Quality
Printable:
Yes, all pages are printable
Illustration Quality:
High-quality pictorial diagrams, exploded views, drawings, and photos
Binding Type
Format Context:
Digital Download (PDF)
Paper Type
Format Context:
N/A (Digital)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
File Accessibility
Instant Download:
Yes, available for instant download upon completion of payment.
⚙️ Engine Specifications
Primary Engine
Engine Displacement Liters:
1.0L, 1.3L
Engine Codes:
EJ-VE (1.0L), K3-VE (1.3L), K3-VET (1.3L Turbo)
Performance
Horsepower Range:
Approx. 65-75 hp (1.0L), 85-90 hp (1.3L naturally aspirated), 110-120 hp (1.3L Turbo)
Front airbags for driver and passenger, seatbelt pretensioners, side-impact door beams, crumple zones
💡 Technology Features
Infotainment
Infotainment Systems:
Basic factory radio with AM/FM, CD player or cassette player (depending on trim and market). Aftermarket upgrades are common.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. May include power steering, power windows, central locking on higher trims. ABS and traction control were optional or market-dependent.
Connectivity
Connectivity Options:
No integrated Bluetooth or USB connectivity from the factory. Aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 5,000 - 10,000 km or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Spark Plug Replacement:
Depending on plug type (copper, platinum, iridium), intervals can range from 30,000 km to 100,000 km. Refer to manual for exact specifications and types.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher. Viscosity typically 5W-30 or 10W-30 (refer to manual for precise specifications and capacity).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Genuine Daihatsu coolant recommended (refer to manual for specific type and capacity).
Transmission Fluid Type At:
Dexron III or equivalent automatic transmission fluid (ATF). Capacity approximately 4-5 liters (refer to manual).
Transmission Fluid Type Mt:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to manual for specific viscosity and capacity).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, shock absorbers), exhaust system corrosion, clutch wear (on manual transmissions), occasional minor electrical gremlins
Engine Specific Notes:
The K3-VE engines are generally reliable. The K3-VET turbo variant requires diligent maintenance, especially regarding oil changes and turbocharger care.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, fuel-efficient vehicles and kei cars, known for reliability and value.
Model Evolution
Yrv Introduction:
The YRV was introduced in 1999 as a successor to the Pyzar and Aura, aiming to capture the growing market for compact MPVs/hatchbacks with flexible interiors.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Period:
First generation produced from 1999 to 2005.
🏆 Awards & Recognition
Recognitions
Historical Recognitions:
While not a recipient of major international awards, the YRV was generally well-regarded in its segment for practicality and value in its target markets, particularly Japan.