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Daihatsu YRV M200 2000-2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: YRV Chassis Code: M200 Generation: First Generation Codes Engine Codes Covered: K3-VE, K3-VET (Turbocharged) Transmission Codes Covered: Automatic (e.g., K3-VE-AT, K3-VET-AT), Manual 👋 Introduction Market Position Vehicle Segment: Compact hatchback/MPV (Multi-Purpose Vehicle) Target Audience: Small families, city dwellers, budget-conscious buyers seeking practicality and fuel efficiency Competitive Analysis Key Competitors: Toyota Yaris, Honda Fit (Jazz), Nissan Cube, Suzuki Wagon R, Mitsubishi Colt Key Features Unique Selling Points: Flexible interior seating (often with sliding and folding rear seats), compact exterior dimensions for urban maneuverability, fuel-efficient engines, optional all-wheel-drive on some variants, unique styling Manual Value Proposition: Provides comprehensive, detailed, and easy-to-follow repair and maintenance guidance for the Daihatsu YRV M200, empowering owners and mechanics to perform a wide range of tasks efficiently and accurately, thus maximizing vehicle longevity and performance. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Regions Covered: Global markets (specific applicability based on market configurations) Page Count Total Pages: 913 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine management systems (ECU, sensors, actuators), emissions control Transmission: Automatic Transmission (AT), Manual Transmission (MT), clutch system, drive axles, differentials Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam or independent), steering system (power steering pump, rack and pinion), wheel alignment Brakes: Front disc brakes, rear drum brakes (potentially disc on some variants), hydraulic system, parking brake, ABS (Anti-lock Braking System) Electrical: 12V electrical system, battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, central locking, audio system, fuse box diagrams, wiring diagrams Body: Exterior body panels, interior trim, doors, hood, tailgate, glass, bumpers, body sealing, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, components (compressor, condenser, evaporator, blower motor), refrigerant system, controls Chassis: Chassis components, frame structure, fuel tank, exhaust system routing Procedures Included Maintenance: Routine scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points Troubleshooting: Diagnostic procedures for common symptoms, fault code interpretation (if applicable), systematic fault finding Repair: Step-by-step repair instructions for all major systems, component removal and installation, overhaul procedures Adjustment: Adjustment procedures for brakes, clutch, ignition timing (if applicable), idle speed, parking brake Disassembly Assembly: Detailed procedures for dismantling and reassembling engine components, transmissions, suspension parts, and body components Specifications: Torque specifications, wear limits, clearances, fluid capacities, electrical specifications, diagnostic values Special Tools: Identification and usage of special service tools required for specific repair procedures Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics Manual Depth Detail Level: Extremely detailed, with 'bumper to bumper' coverage, step-by-step procedures, and clear illustrations, making it suitable for both novice DIYers and experienced technicians. Manual Usefulness Diagnostic Support: Includes diagnostic procedures, troubleshooting guides, and specifications necessary for accurate fault diagnosis and repair. 📊 Manual Specifications File Format Type: PDF Searchable: Likely searchable, typical for professionally produced PDF manuals Print Quality Printable: Yes, all pages are printable Illustration Quality: High-quality pictorial diagrams, exploded views, drawings, and photos Binding Type Format Context: Digital Download (PDF) Paper Type Format Context: N/A (Digital) Compatibility Operating Systems: Windows, Mac, Linux OS Software Requirement: Adobe Reader File Accessibility Instant Download: Yes, available for instant download upon completion of payment. ⚙️ Engine Specifications Primary Engine Engine Displacement Liters: 1.0L, 1.3L Engine Codes: EJ-VE (1.0L), K3-VE (1.3L), K3-VET (1.3L Turbo) Performance Horsepower Range: Approx. 65-75 hp (1.0L), 85-90 hp (1.3L naturally aspirated), 110-120 hp (1.3L Turbo) Torque Range: Approx. 85-95 Nm (1.0L), 120-125 Nm (1.3L naturally aspirated), 160-170 Nm (1.3L Turbo) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management ECU Type: ECU controlled engine management system 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transmission Optional Transmission Type Optional: 5-speed Manual Transmission Features Drive Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on select models 📐 Dimensions Exterior Length: Approx. 3,620 - 3,690 mm (varies by market and specific model) Width: Approx. 1,600 - 1,650 mm Height: Approx. 1,550 - 1,600 mm Weights Curb Weight: Approx. 950 - 1,050 kg 🛡️ Safety Features Ratings Crash Test Ratings: Variable by market and specific testing organization (e.g., JNCAP in Japan); generally moderate for its era Active Features Active Safety: ABS (Anti-lock Braking System) on higher trims/optional, EBD (Electronic Brakeforce Distribution) Passive Features Passive Safety: Front airbags for driver and passenger, seatbelt pretensioners, side-impact door beams, crumple zones 💡 Technology Features Infotainment Infotainment Systems: Basic factory radio with AM/FM, CD player or cassette player (depending on trim and market). Aftermarket upgrades are common. Driver Assistance Driver Assistance Features: Limited by modern standards. May include power steering, power windows, central locking on higher trims. ABS and traction control were optional or market-dependent. Connectivity Connectivity Options: No...
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Sku: 425699
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Daihatsu YRV M200 2000-2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
YRV
Chassis Code:
M200
Generation:
First Generation
Codes
Engine Codes Covered:
K3-VE, K3-VET (Turbocharged)
Transmission Codes Covered:
Automatic (e.g., K3-VE-AT, K3-VET-AT), Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact hatchback/MPV (Multi-Purpose Vehicle)
Target Audience:
Small families, city dwellers, budget-conscious buyers seeking practicality and fuel efficiency
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Fit (Jazz), Nissan Cube, Suzuki Wagon R, Mitsubishi Colt
Key Features
Unique Selling Points:
Flexible interior seating (often with sliding and folding rear seats), compact exterior dimensions for urban maneuverability, fuel-efficient engines, optional all-wheel-drive on some variants, unique styling
Manual Value Proposition:
Provides comprehensive, detailed, and easy-to-follow repair and maintenance guidance for the Daihatsu YRV M200, empowering owners and mechanics to perform a wide range of tasks efficiently and accurately, thus maximizing vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Regions Covered:
Global markets (specific applicability based on market configurations)
Page Count
Total Pages:
913
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine management systems (ECU, sensors, actuators), emissions control
Transmission:
Automatic Transmission (AT), Manual Transmission (MT), clutch system, drive axles, differentials
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam or independent), steering system (power steering pump, rack and pinion), wheel alignment
Brakes:
Front disc brakes, rear drum brakes (potentially disc on some variants), hydraulic system, parking brake, ABS (Anti-lock Braking System)
Electrical:
12V electrical system, battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, central locking, audio system, fuse box diagrams, wiring diagrams
Body:
Exterior body panels, interior trim, doors, hood, tailgate, glass, bumpers, body sealing, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components (compressor, condenser, evaporator, blower motor), refrigerant system, controls
Chassis:
Chassis components, frame structure, fuel tank, exhaust system routing
Procedures Included
Maintenance:
Routine scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points
Troubleshooting:
Diagnostic procedures for common symptoms, fault code interpretation (if applicable), systematic fault finding
Repair:
Step-by-step repair instructions for all major systems, component removal and installation, overhaul procedures
Adjustment:
Adjustment procedures for brakes, clutch, ignition timing (if applicable), idle speed, parking brake
Disassembly Assembly:
Detailed procedures for dismantling and reassembling engine components, transmissions, suspension parts, and body components
Specifications:
Torque specifications, wear limits, clearances, fluid capacities, electrical specifications, diagnostic values
Special Tools:
Identification and usage of special service tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics
Manual Depth
Detail Level:
Extremely detailed, with 'bumper to bumper' coverage, step-by-step procedures, and clear illustrations, making it suitable for both novice DIYers and experienced technicians.
Manual Usefulness
Diagnostic Support:
Includes diagnostic procedures, troubleshooting guides, and specifications necessary for accurate fault diagnosis and repair.
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Likely searchable, typical for professionally produced PDF manuals
Print Quality
Printable:
Yes, all pages are printable
Illustration Quality:
High-quality pictorial diagrams, exploded views, drawings, and photos
Binding Type
Format Context:
Digital Download (PDF)
Paper Type
Format Context:
N/A (Digital)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
File Accessibility
Instant Download:
Yes, available for instant download upon completion of payment.
⚙️ Engine Specifications
Primary Engine
Engine Displacement Liters:
1.0L, 1.3L
Engine Codes:
EJ-VE (1.0L), K3-VE (1.3L), K3-VET (1.3L Turbo)
Performance
Horsepower Range:
Approx. 65-75 hp (1.0L), 85-90 hp (1.3L naturally aspirated), 110-120 hp (1.3L Turbo)
Torque Range:
Approx. 85-95 Nm (1.0L), 120-125 Nm (1.3L naturally aspirated), 160-170 Nm (1.3L Turbo)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
ECU controlled engine management system
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transmission
Optional
Transmission Type Optional:
5-speed Manual Transmission
Features
Drive Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on select models
📐 Dimensions
Exterior
Length:
Approx. 3,620 - 3,690 mm (varies by market and specific model)
Width:
Approx. 1,600 - 1,650 mm
Height:
Approx. 1,550 - 1,600 mm
Weights
Curb Weight:
Approx. 950 - 1,050 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Variable by market and specific testing organization (e.g., JNCAP in Japan); generally moderate for its era
Active Features
Active Safety:
ABS (Anti-lock Braking System) on higher trims/optional, EBD (Electronic Brakeforce Distribution)
Passive Features
Passive Safety:
Front airbags for driver and passenger, seatbelt pretensioners, side-impact door beams, crumple zones
💡 Technology Features
Infotainment
Infotainment Systems:
Basic factory radio with AM/FM, CD player or cassette player (depending on trim and market). Aftermarket upgrades are common.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. May include power steering, power windows, central locking on higher trims. ABS and traction control were optional or market-dependent.
Connectivity
Connectivity Options:
No integrated Bluetooth or USB connectivity from the factory. Aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 5,000 - 10,000 km or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Spark Plug Replacement:
Depending on plug type (copper, platinum, iridium), intervals can range from 30,000 km to 100,000 km. Refer to manual for exact specifications and types.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher. Viscosity typically 5W-30 or 10W-30 (refer to manual for precise specifications and capacity).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Genuine Daihatsu coolant recommended (refer to manual for specific type and capacity).
Transmission Fluid Type At:
Dexron III or equivalent automatic transmission fluid (ATF). Capacity approximately 4-5 liters (refer to manual).
Transmission Fluid Type Mt:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to manual for specific viscosity and capacity).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, shock absorbers), exhaust system corrosion, clutch wear (on manual transmissions), occasional minor electrical gremlins
Engine Specific Notes:
The K3-VE engines are generally reliable. The K3-VET turbo variant requires diligent maintenance, especially regarding oil changes and turbocharger care.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, fuel-efficient vehicles and kei cars, known for reliability and value.
Model Evolution
Yrv Introduction:
The YRV was introduced in 1999 as a successor to the Pyzar and Aura, aiming to capture the growing market for compact MPVs/hatchbacks with flexible interiors.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Period:
First generation produced from 1999 to 2005.
🏆 Awards & Recognition
Recognitions
Historical Recognitions:
While not a recipient of major international awards, the YRV was generally well-regarded in its segment for practicality and value in its target markets, particularly Japan.
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