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Mitsubishi Eclipse Spyder 2000-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Generation: Third Generation (Third Generation Eclipse platform) Platform Code: D53A Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Vehicle Segment: Compact Sports Convertible Target Audience: Enthusiasts and owners seeking to perform their own maintenance and repairs Competitive Analysis Competitors During Era: Ford Mustang Convertible, Chevrolet Camaro Convertible, Toyota Celica Convertible, Honda Civic Del Sol (though less direct) Key Features Manual Dealership Quality: Equivalent to factory service manual used by authorized technicians Convenience: Digital format allows for selective printing, easy navigation, and storage Support: Satisfaction guarantee and after-sale support offered 📋 Manual Details Coverage Areas Comprehensive Coverage: All models and all repairs A-Z Vehicle Specificity: Vehicle specific, not generic Page Count Estimated Page Count: Extensive (typical for dealership-level manuals, often exceeding 1000 pages) Manual Type Type: Service Repair Manual Origin: Dealership Technician Manual Language Language: English Format Digital Format: PDF/Digital Download Printability: All pages printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication, cooling, fuel, ignition, emissions control systems Engine Performance: Engine tuning, diagnostics, performance adjustments Transmission Manual: Manual transmission operation, overhaul, repair, clutch system Transmission Automatic: Automatic transmission operation, overhaul, repair, torque converter, transmission control module (TCM) Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differentials Suspension: Front and rear suspension systems, control arms, struts, shock absorbers, springs, bushings, wheel alignment specifications Steering: Power steering system, steering rack, steering column, steering linkages, diagnosis and repair Brakes: Front and rear brake systems (disc brakes), brake fluid specifications, master cylinder, brake calipers, rotors, pads, ABS system diagnosis and repair Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system components Lighting: Headlights, taillights, interior lighting, bulb specifications, troubleshooting Instrumentation: Dashboard instruments, gauges, warning lights, diagnostic trouble codes (DTCs) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control module Body Exterior: Body panel removal and installation, doors, hood, trunk lid, bumpers, convertible top mechanism Body Interior: Interior trim panels, seats, dashboard, carpeting, convertible top interior lining Convertible Top: Convertible top operation, maintenance, repair, hydraulic systems (if applicable), fabric care Chassis Electrical: Power windows, power locks, mirrors, seat adjustments, remote keyless entry (RKE) system Audio System: Factory radio, speakers, wiring, potential upgrades and troubleshooting Security System: Factory alarm system, immobilizer system (if equipped) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution Repair Procedures: Step-by-step instructions for component removal, installation, and repair Rebuild Procedures: Engine and transmission overhaul procedures Wiring Schematics: Complete electrical wiring diagrams for all systems Diagnostic Tools: Information on required diagnostic tools and equipment Technical Depth Depth: Comprehensive: from basic maintenance to advanced diagnostics and complete overhauls Illustrations: Detailed illustrations and diagrams for clarity Torque Specifications: Precise torque specifications for all fasteners Clearances: Critical component clearances and tolerances 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF Print Quality Output Resolution: High (suitable for printing clear diagrams and text) Binding Type Physical Binding: N/A (Digital format) Paper Type Physical Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Options Base Engine: 2.4L 16-valve SOHC Inline-4 (4G64) Optional Engine: 3.0L 24-valve SOHC V6 (6G72) Performance Base Engine Horsepower 4G64: Approx. 145-150 hp (depending on year and specific output) Torque 4G64: Approx. 150-155 lb-ft Performance V6 Engine Horsepower 6G72: Approx. 180-200 hp (depending on year and specific output) Torque 6G72: Approx. 190-200 lb-ft Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Electronic Control Unit (ECU) / Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Manual Option: 5-speed manual transmission (F5M33 / F5M43 depending on engine) Optional Transmission Automatic Option: 4-speed automatic transmission (F4A42 / F4A51 depending on engine) Features Transmission Fluid Spec Auto: DIA-Queen ATF SP-III or equivalent Transmission Fluid Spec Manual: Manual Transmission Fluid (MTF) - Specific viscosity to be detailed in manual (e.g., API GL-4 or GL-5) 📐 Dimensions Exterior Wheelbase: Approx. 101.4 inches (2576 mm) Length: Approx. 178.3 inches (4529 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 52.8 inches (1341 mm) Weights Curb Weight Base: Approx. 3000-3200 lbs (1360-1450 kg) Curb Weight V6: Approx. 3200-3400 lbs (1450-1540 kg) Gross Vehicle Weight Rating: To be specified in manual (typically around 4000 lbs) Wheels Tires Standard Wheel Size: 16-inch alloy wheels Optional Wheel Size: 17-inch alloy wheels (on higher trims or performance packages) Standard Tire Size: 205/55R16 Optional Tire Size: 215/50R17 Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Crash Test Results: Refer to specific model year NHTSA reports; generally good for its class, but variations exist. Active Features ABS: Anti-lock Braking System (ABS) standard on most trims Traction Control: Traction Control System (TCS) available on some...
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Mitsubishi Eclipse Spyder 2000-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Generation:
Third Generation (Third Generation Eclipse platform)
Platform Code:
D53A
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Convertible
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs
Competitive Analysis
Competitors During Era:
Ford Mustang Convertible, Chevrolet Camaro Convertible, Toyota Celica Convertible, Honda Civic Del Sol (though less direct)
Key Features Manual
Dealership Quality:
Equivalent to factory service manual used by authorized technicians
Convenience:
Digital format allows for selective printing, easy navigation, and storage
Support:
Satisfaction guarantee and after-sale support offered
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All models and all repairs A-Z
Vehicle Specificity:
Vehicle specific, not generic
Page Count
Estimated Page Count:
Extensive (typical for dealership-level manuals, often exceeding 1000 pages)
Manual Type
Type:
Service Repair Manual
Origin:
Dealership Technician Manual
Language
Language:
English
Format
Digital Format:
PDF/Digital Download
Printability:
All pages printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling, fuel, ignition, emissions control systems
Engine Performance:
Engine tuning, diagnostics, performance adjustments
Transmission Manual:
Manual transmission operation, overhaul, repair, clutch system
Transmission Automatic:
Automatic transmission operation, overhaul, repair, torque converter, transmission control module (TCM)
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differentials
Suspension:
Front and rear suspension systems, control arms, struts, shock absorbers, springs, bushings, wheel alignment specifications
Steering:
Power steering system, steering rack, steering column, steering linkages, diagnosis and repair
Brakes:
Front and rear brake systems (disc brakes), brake fluid specifications, master cylinder, brake calipers, rotors, pads, ABS system diagnosis and repair
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system components
Lighting:
Headlights, taillights, interior lighting, bulb specifications, troubleshooting
Instrumentation:
Dashboard instruments, gauges, warning lights, diagnostic trouble codes (DTCs)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control module
Body Exterior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, convertible top mechanism
Body Interior:
Interior trim panels, seats, dashboard, carpeting, convertible top interior lining
Convertible Top:
Convertible top operation, maintenance, repair, hydraulic systems (if applicable), fabric care
Chassis Electrical:
Power windows, power locks, mirrors, seat adjustments, remote keyless entry (RKE) system
Audio System:
Factory radio, speakers, wiring, potential upgrades and troubleshooting
Security System:
Factory alarm system, immobilizer system (if equipped)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Rebuild Procedures:
Engine and transmission overhaul procedures
Wiring Schematics:
Complete electrical wiring diagrams for all systems
Diagnostic Tools:
Information on required diagnostic tools and equipment
Technical Depth
Depth:
Comprehensive: from basic maintenance to advanced diagnostics and complete overhauls
Illustrations:
Detailed illustrations and diagrams for clarity
Torque Specifications:
Precise torque specifications for all fasteners
Clearances:
Critical component clearances and tolerances
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF
Print Quality
Output Resolution:
High (suitable for printing clear diagrams and text)
Binding Type
Physical Binding:
N/A (Digital format)
Paper Type
Physical Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine Options
Base Engine:
2.4L 16-valve SOHC Inline-4 (4G64)
Optional Engine:
3.0L 24-valve SOHC V6 (6G72)
Performance Base Engine
Horsepower 4G64:
Approx. 145-150 hp (depending on year and specific output)
Torque 4G64:
Approx. 150-155 lb-ft
Performance V6 Engine
Horsepower 6G72:
Approx. 180-200 hp (depending on year and specific output)
Torque 6G72:
Approx. 190-200 lb-ft
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Electronic Control Unit (ECU) / Powertrain Control Module (PCM)
🔧 Transmission
Standard Transmission
Manual Option:
5-speed manual transmission (F5M33 / F5M43 depending on engine)
Optional Transmission
Automatic Option:
4-speed automatic transmission (F4A42 / F4A51 depending on engine)
Features
Transmission Fluid Spec Auto:
DIA-Queen ATF SP-III or equivalent
Transmission Fluid Spec Manual:
Manual Transmission Fluid (MTF) - Specific viscosity to be detailed in manual (e.g., API GL-4 or GL-5)
📐 Dimensions
Exterior
Wheelbase:
Approx. 101.4 inches (2576 mm)
Length:
Approx. 178.3 inches (4529 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 52.8 inches (1341 mm)
Weights
Curb Weight Base:
Approx. 3000-3200 lbs (1360-1450 kg)
Curb Weight V6:
Approx. 3200-3400 lbs (1450-1540 kg)
Gross Vehicle Weight Rating:
To be specified in manual (typically around 4000 lbs)
Wheels Tires
Standard Wheel Size:
16-inch alloy wheels
Optional Wheel Size:
17-inch alloy wheels (on higher trims or performance packages)
Standard Tire Size:
205/55R16
Optional Tire Size:
215/50R17
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Refer to specific model year NHTSA reports; generally good for its class, but variations exist.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most trims
Traction Control:
Traction Control System (TCS) available on some models/trims
Passive Features
Airbags:
Front airbags, side-impact airbags (availability may vary by trim/year)
Seatbelts:
3-point seatbelts with pretensioners
Rollover Protection:
Reinforced windshield frame and A-pillars, potential pop-up roll bars behind rear seats (check specific model)
💡 Technology Features
Infotainment
Audio System Features:
Factory radio with AM/FM, CD player, and speaker system. Higher trims may have premium audio or cassette tape players.
Display:
Basic digital clock and radio display. No integrated touchscreens or navigation systems in this era.
Driver Assistance
Cruise Control:
Standard cruise control system.
Keyless Entry:
Remote keyless entry available on certain trims.
Connectivity
Auxiliary Input:
No standard auxiliary audio input or USB ports in this generation. Aftermarket solutions are common.
Bluetooth:
No factory Bluetooth connectivity in this generation. Aftermarket stereo upgrades are typical for this feature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (check manual for specific engine/oil type).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement 4G64:
Approx. 60,000 miles (96,000 km) for iridium/platinum plugs.
Spark Plug Replacement 6G72:
Approx. 60,000 miles (96,000 km) for iridium/platinum plugs.
Timing Belt Replacement:
Crucial for 4G64 engine; typically 60,000-90,000 miles (96,000-144,000 km) or 7 years. The 6G72 V6 is a timing chain engine, requiring less frequent service for the chain itself.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-30). API certified.
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) for 4G64, 5.0 quarts (4.7 liters) for 6G72 (with filter change). Exact capacity in manual.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (often a P-HOAT type).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual; typically ATF SP-III or a specific power steering fluid.
Known Issues
Convertible Top Motors:
Potential failure of hydraulic motors or cylinders for the convertible top operation.
Engine Oil Leaks:
Valve cover gasket leaks can occur on higher mileage engines.
Suspension Bushings:
Wear and tear on suspension bushings leading to noise or imprecise handling.
Automatic Transmission Issues:
Some reports of automatic transmission solenoids or clutch pack wear, particularly with hard driving or poor maintenance.
Cooling System Hoses:
Aging coolant hoses can become brittle and lead to leaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a history of performance vehicles, notably the Lancer Evolution, which influenced the Eclipse's sporty DNA.
Model Evolution
Eclipse Spyder Generations:
The Eclipse Spyder was introduced in the second generation (1996) and continued into the third generation (1999-2005), offering a convertible variant of the popular Eclipse coupe.
Third Generation Platform:
This generation was a collaborative effort with DaimlerChrysler, sharing its platform with the Dodge Avenger and Chrysler Sebring Coupe.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production Years
Production Span:
2000-2005
🏆 Awards & Recognition
Recognitions
Common Evaluations:
While specific major awards for the 2000-2005 Spyder are not widely publicized, the Eclipse line was generally well-received for its styling and performance value, particularly the V6 models.
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