Daihatsu Terios 2000-2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100/J122 (First Generation) Year Range: 2000-2006 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a compact, capable, and affordable SUV for urban and light off-road use Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Shogun Pinin Key Features Unique Selling Points: Compact dimensions for urban maneuverability, available 4WD system, rugged styling, good fuel economy (for its class), affordable pricing 📋 Manual Details Coverage Areas Markets Covered: Global (primarily Japan, Europe, Australia, and emerging markets) Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Repair Manual (Factory) Language Language: English Format Format: Digital (PDF), Printable 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (EFI), fuel system, cooling system, exhaust system, lubrication system Drivetrain: Front-wheel drive (FWD), Four-wheel drive (4WD) system (transfer case, differentials, driveshafts), clutch, manual transmission, automatic transmission Chassis: Suspension (front MacPherson strut, rear multi-link), steering system (power steering), braking system (front ventilated discs, rear drums), wheels and tires Electrical: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), instrumentation, power windows, central locking, wipers and washers, audio system Body And Interior: Body construction, exterior panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system (heating, ventilation, air conditioning) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant replacement, transmission fluid change Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics Repair: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair Specifications: Torque specifications, tightening sequences, fluid capacities, clearances, tolerances, wiring diagrams, component locations Body Repair: Panel removal/installation, dent repair, rust repair guidance, alignment specifications. Air Conditioning Service: Refrigerant handling, component testing, leak detection, system recharging. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and troubleshooting) 📊 Manual Specifications File Format File Type: PDF Print Quality Searchability: Searchable text enabled for easy information retrieval Printability: Full print capability, allowing users to print entire manual or selected pages Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 1: K3-VE Engine Displacement 1: 1.3 Liters (1298 cc) Engine Configuration 1: Inline 4-cylinder, DOHC, 16-valve Horsepower 1: 85-86 PS (approx. 84-85 bhp) @ 6000 rpm Torque 1: 120-122 Nm (approx. 89-90 lb-ft) @ 3200 rpm Secondary Engine Engine Code 2: K3-VET (Turbocharged variant) Engine Displacement 2: 1.3 Liters (1298 cc) Horsepower 2: 140 PS (approx. 138 bhp) @ 6400 rpm Torque 2: 180 Nm (approx. 133 lb-ft) @ 3200 rpm Performance Compression Ratio: 10.0:1 (K3-VE) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECU controlled ignition and fuel injection 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic Features Drive System: Available full-time 4WD with center differential lock (on some models) 📐 Dimensions Exterior Length: Approx. 3,835 mm (151.0 in) Width: Approx. 1,600 mm (63.0 in) Height: Approx. 1,705 mm (67.1 in) Wheelbase: Approx. 2,430 mm (95.7 in) Ground Clearance: Approx. 195 mm (7.7 in) Weights Curb Weight: Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs), depending on configuration 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency; generally considered basic safety for its era. Active Features ABS: Optional Anti-lock Braking System (ABS) Traction Control: Not commonly available on this generation Passive Features Airbags: Driver and passenger airbags (standard on some later models and markets, optional on others) Seatbelts: 3-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player, typically with 4 speakers. Aftermarket upgrades common. Driver Assistance Cruise Control: Not a standard feature on most models, may have been an option on higher trims. Connectivity Bluetooth: Not available on factory systems for this era; requires aftermarket integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact schedule) Spark Plug Replacement: Approximately 40,000-80,000 km (25,000-50,000 miles), depending on spark plug type Timing Belt Replacement: N/A (K3-VE engine uses a timing chain, which typically requires inspection but not regular replacement) Fluid Specifications Engine Oil Type 1: API SG or SH, SAE 10W-30 or 5W-30 (check manual for specific viscosity and API rating) Engine Oil Capacity 1: Approx. 3.9 Liters (4.1 US Quarts) with filter change Coolant Type: Ethylene glycol-based coolant (e.g., Toyota Super Long Life Coolant or equivalent) Transmission Fluid Type Manual: GL-4 gear oil, SAE 75W-90 Transmission Fluid Type Auto: Dexron II/III or equivalent ATF Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems Engine: Occasional oil leaks from...
Suspension (front MacPherson strut, rear multi-link), steering system (power steering), braking system (front ventilated discs, rear drums), wheels and tires
Electrical:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), instrumentation, power windows, central locking, wipers and washers, audio system
Body And Interior:
Body construction, exterior panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system (heating, ventilation, air conditioning)