Ford TAURUS 2000-2007 Factory Repair Service Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Taurus Model Years Covered: 2000-2007 Market: US/Canada Generation Sixth Generation: 2000-2007 Codes Platform: FN10 (part of the Ford DEW98 platform family, shared with Lincoln LS and Jaguar S-Type) 👋 Introduction Market Position Segment: Full-size sedan Target Audience: Families, fleet vehicles, executive transport Competitive Analysis Key Competitors: Chevrolet Impala, Buick LeSabre/Park Avenue, Chrysler Concorde/LHS, Dodge Intrepid, Toyota Avalon, Nissan Maxima Key Features Platform Sharing: Unique in its class for sharing a rear-wheel-drive biased platform (DEW98) with Lincoln LS and Jaguar S-Type, offering improved handling and ride quality compared to previous FWD Tauruses. Interior Space: Known for its spacious interior and comfortable ride. Powertrain Options: Emphasis on V6 and V8 engine options providing robust performance for the segment. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems Diagnostic Coverage: Comprehensive troubleshooting and diagnostic procedures Body And Trim: Body repairs, interior and exterior trim Page Count Estimated Page Count: Over 3000 pages (typical for a full factory service manual of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system Engine Performance: Fuel injection, ignition system, emission control systems (OBD-II diagnostics) Transmission: Automatic Transaxle (AX4N, 4F50N), manual transmission (less common), clutch (if applicable), torque converter, gear shifting mechanisms Brakes: Hydraulic brake system, ABS, EBD, parking brake, brake rotor/pad replacement, brake caliper service Suspension: Front and rear suspension components (struts, shocks, control arms, ball joints, sway bars), steering linkage Steering: Power steering system, steering column, steering rack/gearbox Electrical: Battery, charging system, starting system, lighting, instrument cluster, wiring diagrams, fuses, relays, power accessories HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis Body And Chassis: Frame, body panels, doors, hood, trunk, bumpers, glass, weatherstripping Safety Systems: Airbag system (SRS), seat belts, anti-theft systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Repair: Component removal and installation, system repairs, calibration procedures Diagnostics: OBD-II scan tool usage, DTC (Diagnostic Trouble Code) explanations and resolutions Specifications: Torque specifications, clearances, alignment data, electrical specifications Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to major component overhauls and complex diagnostics. Diagnostics Level: Expert-level diagnostic procedures, including the use of specialized Ford scan tools (e.g., WDS - Worldwide Diagnostic System). Component Rebuild: Detailed instructions for engine and transmission rebuilds, including machining specifications. Wiring Diagrams: Detailed, component-level electrical wiring diagrams with circuit tracing information. 📊 Manual Specifications File Format Format: PDF Searchability: Likely fully searchable text-based PDF for efficient information retrieval. Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper: N/A (Digital Download) Compatibility Operating Systems: Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC OS, iOS, Android ⚙️ Engine Specifications Primary Engine Engine Options 2000-2007: 3.0L V6 (Duratec and Vulcan variants), 3.9L V8 (Jaguar AJ-V8 based, in later 'Taurus SHO' models and Lincoln LS) Base Engine Common: 3.0L V6 Duratec (offering better performance and efficiency than the older 3.0L Vulcan OHV V6) Performance 3.0L Duratec V6 (Approximate): 200-201 hp @ 5750-6000 rpm, 200-207 lb-ft @ 4000-4500 rpm 3.0L Vulcan V6 (Approximate): 150 hp @ 4900 rpm, 185 lb-ft @ 3000 rpm 3.9L V8 (Sho, Approximate): 235 hp @ 5500 rpm, 265 lb-ft @ 3750 rpm (later SHO models had higher output, up to 275 hp) Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline Fuel Pump Type: In-tank electric fuel pump 🔧 Transmission Standard Standard Transmission: 4-speed automatic transaxle (e.g., AX4N, 4F50N) Optional Optional Transmission: Manual transmission was very rare or unavailable in North America for this generation. A specific 5-speed manual was available on some earlier models and export markets. Features Drive Layout: Front-wheel drive (FWD) standard. Some performance models (SHO) may have offered Intelligent AWD. Transmission Fluid Type: MERCON V (for 4F50N and AX4N) Transmission Fluid Capacity: Approximately 10.5 quarts (9.9 liters) for refill, higher for overhaul. 📐 Dimensions Exterior Length: Approx. 202.0 inches (5131 mm) Width: Approx. 73.1 inches (1857 mm) Height: Approx. 56.0 inches (1422 mm) Wheelbase: Approx. 113.4 inches (2880 mm) Interior Passenger Volume: Approx. 105 cubic feet (2973 liters) Cargo Trunk Volume: Approx. 17 cubic feet (481 liters) Weights Curb Weight: Approx. 3500-3900 lbs (1588-1769 kg), depending on engine and options. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 stars (for models tested) NHTSA Front Impact Passenger: 4/5 stars (for models tested) IIHS Frontal Offset: 'Good' (for models tested) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Stability Control: Electronic Stability Control (AdvanceTrac) became available on later models. Passive Features Airbags: Frontal airbags, optional side-impact airbags Seat Belts:...
FN10 (part of the Ford DEW98 platform family, shared with Lincoln LS and Jaguar S-Type)
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
Families, fleet vehicles, executive transport
Competitive Analysis
Key Competitors:
Chevrolet Impala, Buick LeSabre/Park Avenue, Chrysler Concorde/LHS, Dodge Intrepid, Toyota Avalon, Nissan Maxima
Key Features
Platform Sharing:
Unique in its class for sharing a rear-wheel-drive biased platform (DEW98) with Lincoln LS and Jaguar S-Type, offering improved handling and ride quality compared to previous FWD Tauruses.
Interior Space:
Known for its spacious interior and comfortable ride.
Powertrain Options:
Emphasis on V6 and V8 engine options providing robust performance for the segment.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems
Diagnostic Coverage:
Comprehensive troubleshooting and diagnostic procedures
Body And Trim:
Body repairs, interior and exterior trim
Page Count
Estimated Page Count:
Over 3000 pages (typical for a full factory service manual of this era)
Manual transmission was very rare or unavailable in North America for this generation. A specific 5-speed manual was available on some earlier models and export markets.
Features
Drive Layout:
Front-wheel drive (FWD) standard. Some performance models (SHO) may have offered Intelligent AWD.
Transmission Fluid Type:
MERCON V (for 4F50N and AX4N)
Transmission Fluid Capacity:
Approximately 10.5 quarts (9.9 liters) for refill, higher for overhaul.
📐 Dimensions
Exterior
Length:
Approx. 202.0 inches (5131 mm)
Width:
Approx. 73.1 inches (1857 mm)
Height:
Approx. 56.0 inches (1422 mm)
Wheelbase:
Approx. 113.4 inches (2880 mm)
Interior
Passenger Volume:
Approx. 105 cubic feet (2973 liters)
Cargo
Trunk Volume:
Approx. 17 cubic feet (481 liters)
Weights
Curb Weight:
Approx. 3500-3900 lbs (1588-1769 kg), depending on engine and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 stars (for models tested)
NHTSA Front Impact Passenger:
4/5 stars (for models tested)
IIHS Frontal Offset:
'Good' (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Electronic Stability Control (AdvanceTrac) became available on later models.
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags
Seat Belts:
3-point front and rear seat belts, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio systems (e.g., Mach audio).
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Phone Integration:
Early Bluetooth integration (Ford's 'Voice Command' or similar) may be available on later models, though limited compared to modern systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, using synthetic blend or full synthetic oil recommended by Ford.
Engine Air Filter:
Replace every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Cabin Air Filter:
Replace every 12,000-15,000 miles (19,000-24,000 km) or annually.
Spark Plugs:
3.0L Duratec V6: Iridium spark plugs, typically 100,000 miles (160,000 km) replacement interval. 3.0L Vulcan V6: Conventional spark plugs, typically 30,000 miles (48,000 km) interval.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), or as specified by severe duty service intervals.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, meeting Ford specification WSS-M2C200-CD (or equivalent for synthetic).
Coolant Type:
Ford Super Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1 (for ethylene glycol based systems). Check specific vehicle application.
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Ford Power Steering Fluid (or equivalent MERCON ATF for some applications - consult manual).
Known Issues
Ignition Coil Packs:
Common on Duratec engines, can lead to misfires and rough running.
Intake Manifold Gasket:
Plastic intake manifolds on some Duratec engines can develop cracks or gasket leaks, leading to vacuum leaks and poor running.
Transmission Problems:
Some early 4F50N transmissions experienced issues with solenoid packs or torque converter clutch (TCC) operation, though generally more robust than prior transmissions.
Rear Main Seal:
Potential for oil leaks from the rear main crankshaft seal, particularly on higher mileage vehicles.
Suspected Carbon Buildup:
On Duratec engines, carbon buildup can occur on intake valves, affecting performance and efficiency. Seafoam or similar treatments may be beneficial.
📚 Vehicle History
Brand Heritage
Ford Sedan History:
The Ford Taurus has a long and storied history in the American automotive market, dating back to its revolutionary redesign in 1986 which made it a sales phenomenon.
Model Evolution
Generation Overview:
The 2000-2007 models represent the sixth generation of the Taurus, a significant departure from previous generations due to its adoption of the DEW98 rear-wheel-drive platform. This was a controversial move for some traditional Taurus buyers but aimed to elevate the car's driving dynamics and compete with more premium sedans.
Platform Rationale:
The platform sharing with Lincoln LS and Jaguar S-Type was part of Ford's 'Premier Automotive Group' strategy to leverage shared architectures.
Facelifts:
Received minor updates and trim changes throughout its lifecycle, including aesthetic revisions and powertrain enhancements.
Production
Manufacturing Plants:
Primarily manufactured at Ford's Atlanta Assembly Plant (Hapeville, Georgia) and Chicago Assembly Plant (Chicago, Illinois).
End Of Production:
Production for the US market ceased in October 2007, making way for the Ford Five Hundred/Taurus (2008MY) and later the revived Taurus nameplate on a front-wheel-drive platform.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Taurus, particularly with the Duratec V6 and the SHO variant, was recognized in Car and Driver's '10Best' lists in earlier generations but continued to be a strong contender in its class during this generation.
Safety Awards:
Achieved good safety ratings from NHTSA and IIHS, contributing to its reputation as a safe family sedan.