Mitsubishi Lancer 2000-2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation: 8th Generation (CJ/CK/CM/CS) Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: CJ, CK, CM, CS 👋 Introduction Market Position Segment: Compact/Small Family Car Reputation: Known for reliability, affordability, and sporty driving dynamics (especially performance variants). Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Nissan Sentra. Key Features Popular Trims: ES, LS, GTS, OZ Rally Edition, LS Sport, GT (including the high-performance Lancer Evolution variants, though the core manual likely covers standard models). 📋 Manual Details Coverage Areas Primary Regions Of Operation: Global (North America, Europe, Asia, Australia, etc.) Page Count Estimated Page Count: Over 2000 pages (comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) File Format: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages, allowing for physical copies. Images And Illustrations: Includes diagrams, schematics, and photographic illustrations. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system. Engine Performance: Engine control systems (ECU), fuel injection, ignition system, emission controls. Transmission Manual: Clutch system, manual gearbox (disassembly, assembly, inspection, adjustments). Transmission Automatic: Automatic transmission (disassembly, assembly, inspection, fluid service, electronic controls, torque converter). Drivetrain: Front-wheel drive system, axles, CV joints, differentials. Suspension: Front suspension (MacPherson struts, control arms), rear suspension (multi-link, trailing arms), springs, shock absorbers, steering knuckle, bushings, alignment. Steering: Power steering system (hydraulic/electric), steering column, steering gear, tie rod ends, alignment. Brakes: Front disc brakes, rear disc/drum brakes, ABS system, brake lines, master cylinder, calipers, pads, rotors, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, mirrors. Body And Chassis: Body panels, doors, hoods, trunk lid, interior trim, bumpers, chassis components, rust prevention, corrosion protection. HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, condenser, evaporator, blower motor, controls. Body Electrical: Wiring diagrams, fuses, relays, body control modules (BCM), instrument cluster, central locking, alarm system. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, relevant safety sensors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation (OBD-II). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, steering system repairs. Component Replacement: Step-by-step instructions for replacing most major and minor components. Diagnostics: Detailed diagnostic procedures for electrical and mechanical systems. Specifications And Tolerances: Tightening torques, clearances, measurements, wear limits for all major components. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Diagnostic Tools: Information on required diagnostic tools, including scan tools and specialized equipment. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. ⚙️ Engine Specifications Primary Engine Engine Options Common: 1.6L (4G18), 2.0L (4G94, 4G63/4G63T in some markets/performance models), 2.4L (4G69 in US market). Performance 2.0L 4G94 Approx Hp: 120-135 HP 2.0L 4G63T Approx Hp: 270+ HP (Evo models) 2.4L 4G69 Approx Hp: 160 HP Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 4-Speed Automatic (INVECS-II) Features AWD Availability: All-Wheel Drive (AWD) available on certain performance variants (e.g., Lancer Evolution). 📐 Dimensions Exterior Length Approx: 4500-4560 mm (varies by sub-model) Width Approx: 1740-1760 mm Height Approx: 1415-1445 mm Weights Curb Weight Approx: 1200-1400 kg (varies significantly by trim and engine) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Generally Good (varied by year and specific test) IIHS Side Impact Test: Acceptable to Good (varied by year and specific test) Active Features ABS: Standard on most trims, optional on base models. Traction Control: Available on higher trims and performance models. Electronic Stability Control: Available on later models and higher trims. Passive Features Airbags Front: Driver and front passenger airbags standard. Airbags Side Curtain: Available on select trims. Seatbelt Pretensioners: Standard on front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Rockford Fosgate premium audio system on higher trims. Navigation: Optional factory navigation system on some higher trim models. Driver Assistance Cruise Control: Available on most trims. Connectivity Aux Input: Available on later models and some aftermarket units. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (refer to manual for specific engine/oil type recommendations). Air Filter Replacement: Every 30,000 miles or as needed. Spark Plug Replacement: Every 60,000-100,000 miles (depending on spark plug type: platinum or iridium). Timing Belt Replacement: Crucial for 4G63/4G63T engines; typically 60,000-90,000 miles. Check manual for specific engine. Fluid Specifications Engine Oil Type: API SN/SP, ILSAC GF-6A or equivalent. Viscosity typically 5W-30 or 5W-20 (consult manual)....
Known for reliability, affordability, and sporty driving dynamics (especially performance variants).
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Nissan Sentra.
Key Features
Popular Trims:
ES, LS, GTS, OZ Rally Edition, LS Sport, GT (including the high-performance Lancer Evolution variants, though the core manual likely covers standard models).
📋 Manual Details
Coverage Areas
Primary Regions Of Operation:
Global (North America, Europe, Asia, Australia, etc.)
Page Count
Estimated Page Count:
Over 2000 pages (comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages, allowing for physical copies.
Images And Illustrations:
Includes diagrams, schematics, and photographic illustrations.
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, mirrors.