🏷️ Basic Information Identification Make: FIAT Model: DOBLO Generation: First Generation (223) Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Segment: Compact MPV / Leisure Activity Vehicle (LAV) Target Audience: Families, small businesses, individuals requiring practical and versatile transport. Competitive Analysis Key Competitors Era: Citroën Berlingo, Peugeot Partner, Renault Kangoo, Volkswagen Caddy, Ford Connect. Key Features Design Philosophy: Functional, spacious interior with a focus on practicality and versatility, often with sliding rear doors. Manual Value Proposition: Significant cost savings on repair and maintenance, empowerment of owners to perform DIY tasks. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Manual Language: English Manual Format: PDF Download Platform Compatibility: PC & MAC Computers Operating System Compatibility: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, Windows 8 Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, timing system, lubrication system, and cooling system. Engine Management: Ignition system, fuel injection system (MPI/Common Rail Diesel), emissions control systems (EGR, catalytic converter), sensors, actuators, ECU diagnostics and testing. Transmission Manual: Clutch system, gearbox disassembly and assembly, gear shift mechanism, bearing and seal replacement, fluid checks and changes. Transmission Automatic: If applicable, coverage of automatic transmission operation, diagnosis, fluid service, and component replacement. Drivetrain: Front-wheel drive system, axles, driveshafts, CV joints, differential (if integrated). Suspension: Front suspension (MacPherson strut), rear suspension (torsion beam or leaf spring depending on variant), shock absorbers, springs, bushings, wheel bearings, steering knuckle, alignment procedures. Steering: Steering column, steering rack, power steering system (hydraulic/electric), tie rods, steering knuckles, alignment. Brakes: Front and rear brake systems (disc/drum), brake hydraulics, master cylinder, brake booster, ABS system (if equipped), brake pad and disc replacement, caliper service, bleeding procedures. Electrical System: Battery, charging system (alternator, starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), instrument cluster. Body And Chassis: Body panel removal and installation, door mechanisms, tailgate, sliding doors, interior trim, seat removal, chassis components, corrosion prevention. HVAC: Heating, Ventilation, and Air Conditioning system operation, refrigerant handling, compressor, condenser, evaporator, blower motor, cabin air filter replacement. Diagnostics: On-Board Diagnostics (OBD-II) procedures, fault code reading and interpretation, diagnostic troubleshooting guides (DTGs), component testing. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, belt replacement, brake checks, tire rotation. Repair: Comprehensive step-by-step repair instructions for all covered systems, from minor adjustments to major component overhauls. Troubleshooting: Systematic troubleshooting flowcharts and diagnostic trees for common and intermittent problems. Rebuilding: Detailed instructions for rebuilding major components such as engines, transmissions, and steering racks. Restoration: Guidance on restoring various aspects of the vehicle, including mechanical, electrical, and bodywork. Technical Depth Diagnostic Capability: Access to the same information as professional technicians, enabling advanced diagnostics. Detail Level: Highly detailed, covering all repairs A-Z. Diagrams Illustrations: Includes highly detailed, printable diagrams for visual guidance. 📊 Manual Specifications File Format File Type: PDF Searchability: Assumed to be searchable text within PDF format. Print Quality Printability: Printable pages for convenient use at the vehicle. Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes Examples: Likely includes variants of FIRE engines (e.g., 1.2, 1.4, 1.6 petrol) and JTD common rail diesel engines (e.g., 1.3 JTD, 1.9 JTD). Petrol Engine Options: 1.2 FIRE (8V), 1.4 FIRE (8V), 1.4 16V FIRE, 1.6 FIRE (8V/16V). Specific power outputs would vary by engine and market (e.g., 60-103 hp). Diesel Engine Options: 1.3 JTD 16V MultiJet, 1.9 JTD 8V/16V MultiJet. Power outputs typically ranging from 70 hp to 105 hp depending on the specific JTD variant. Performance Typical Horsepower Range: 55 - 105 hp (depending on engine variant) Typical Torque Range: 90 - 200 Nm (depending on engine variant) Fuel System Petrol Fuel System: Multi-Point Fuel Injection (MPI) Diesel Fuel System: Common Rail Direct Injection (CRDI / JTD) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: Some variants may have offered an Automated Manual Transmission (Dualogic). Features Clutch Type: Dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 4184 mm (standard wheelbase) Width: Approx. 1721 mm Height: Approx. 1805 mm Weights Curb Weight: Varies by engine and body style, typically 1250 - 1450 kg Cargo Cargo Volume: Up to approx. 3000 litres (with rear seats folded/removed) 🛡️ Safety Features Ratings Euro Ncap Rating: The first generation Doblo typically achieved 3 out of 5 stars in Euro NCAP crash tests. Active Features ABS: Anti-lock Braking System (ABS) was available, often as an option on lower trims. Esp: Electronic Stability Programme (ESP) was less common on early models but may have been available...
Families, small businesses, individuals requiring practical and versatile transport.
Competitive Analysis
Key Competitors Era:
Citroën Berlingo, Peugeot Partner, Renault Kangoo, Volkswagen Caddy, Ford Connect.
Key Features
Design Philosophy:
Functional, spacious interior with a focus on practicality and versatility, often with sliding rear doors.
Manual Value Proposition:
Significant cost savings on repair and maintenance, empowerment of owners to perform DIY tasks.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Manual Language:
English
Manual Format:
PDF Download
Platform Compatibility:
PC & MAC Computers
Operating System Compatibility:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, Windows 8
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, timing system, lubrication system, and cooling system.
Engine Management:
Ignition system, fuel injection system (MPI/Common Rail Diesel), emissions control systems (EGR, catalytic converter), sensors, actuators, ECU diagnostics and testing.
Transmission Manual:
Clutch system, gearbox disassembly and assembly, gear shift mechanism, bearing and seal replacement, fluid checks and changes.
Transmission Automatic:
If applicable, coverage of automatic transmission operation, diagnosis, fluid service, and component replacement.
Front suspension (MacPherson strut), rear suspension (torsion beam or leaf spring depending on variant), shock absorbers, springs, bushings, wheel bearings, steering knuckle, alignment procedures.
Steering:
Steering column, steering rack, power steering system (hydraulic/electric), tie rods, steering knuckles, alignment.
Brakes:
Front and rear brake systems (disc/drum), brake hydraulics, master cylinder, brake booster, ABS system (if equipped), brake pad and disc replacement, caliper service, bleeding procedures.
Electrical System:
Battery, charging system (alternator, starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), instrument cluster.
Body And Chassis:
Body panel removal and installation, door mechanisms, tailgate, sliding doors, interior trim, seat removal, chassis components, corrosion prevention.
HVAC:
Heating, Ventilation, and Air Conditioning system operation, refrigerant handling, compressor, condenser, evaporator, blower motor, cabin air filter replacement.
Comprehensive step-by-step repair instructions for all covered systems, from minor adjustments to major component overhauls.
Troubleshooting:
Systematic troubleshooting flowcharts and diagnostic trees for common and intermittent problems.
Rebuilding:
Detailed instructions for rebuilding major components such as engines, transmissions, and steering racks.
Restoration:
Guidance on restoring various aspects of the vehicle, including mechanical, electrical, and bodywork.
Technical Depth
Diagnostic Capability:
Access to the same information as professional technicians, enabling advanced diagnostics.
Detail Level:
Highly detailed, covering all repairs A-Z.
Diagrams Illustrations:
Includes highly detailed, printable diagrams for visual guidance.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Assumed to be searchable text within PDF format.
Print Quality
Printability:
Printable pages for convenient use at the vehicle.
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes Examples:
Likely includes variants of FIRE engines (e.g., 1.2, 1.4, 1.6 petrol) and JTD common rail diesel engines (e.g., 1.3 JTD, 1.9 JTD).
Petrol Engine Options:
1.2 FIRE (8V), 1.4 FIRE (8V), 1.4 16V FIRE, 1.6 FIRE (8V/16V). Specific power outputs would vary by engine and market (e.g., 60-103 hp).
Diesel Engine Options:
1.3 JTD 16V MultiJet, 1.9 JTD 8V/16V MultiJet. Power outputs typically ranging from 70 hp to 105 hp depending on the specific JTD variant.
Performance
Typical Horsepower Range:
55 - 105 hp (depending on engine variant)
Typical Torque Range:
90 - 200 Nm (depending on engine variant)
Fuel System
Petrol Fuel System:
Multi-Point Fuel Injection (MPI)
Diesel Fuel System:
Common Rail Direct Injection (CRDI / JTD)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
Some variants may have offered an Automated Manual Transmission (Dualogic).
Features
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4184 mm (standard wheelbase)
Width:
Approx. 1721 mm
Height:
Approx. 1805 mm
Weights
Curb Weight:
Varies by engine and body style, typically 1250 - 1450 kg
Cargo
Cargo Volume:
Up to approx. 3000 litres (with rear seats folded/removed)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The first generation Doblo typically achieved 3 out of 5 stars in Euro NCAP crash tests.
Active Features
ABS:
Anti-lock Braking System (ABS) was available, often as an option on lower trims.
Esp:
Electronic Stability Programme (ESP) was less common on early models but may have been available on later or higher specification variants.
Passive Features
Airbags:
Front airbags for driver and passenger were standard or optional depending on market and trim. Side airbags were less common.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, two or three-point belts for rear occupants.
💡 Technology Features
Infotainment
Infotainment Systems Era:
Basic radio/cassette or CD players, often with optional CD changers. Limited digital integration typical for the era.
Driver Assistance
Driver Assistance Features Era:
Limited advanced driver-assistance systems (ADAS). ABS was the primary advanced safety feature, with ESP being an option on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 15,000 km or 12 months, whichever comes first (check manual for specific engine).
Oil Change Interval Diesel:
Typically every 20,000 - 30,000 km or 12-24 months for JTD engines (check manual for specific engine and oil type).
Air Filter Replacement:
Recommended every 30,000 km or as per manual schedule.
Fuel Filter Replacement Diesel:
Typically every 40,000 - 60,000 km for JTD engines (crucial for diesel longevity).
Timing Belt Replacement:
Critical for FIRE and JTD engines. Typically around 90,000 - 120,000 km or 5-7 years. Failure can cause catastrophic engine damage. Manual will specify exact interval.
Fluid Specifications
Engine Oil Petrol:
API SL/SM or ACEA A3/B4, viscosity typically 5W-40 or 10W-40 (check manual for exact specification).
Engine Oil Diesel:
API CF/CG-4 or ACEA B3/B4/C3, viscosity typically 5W-30 or 5W-40 (check manual for exact specification, especially for DPF-equipped models).
Coolant:
Ethylene glycol-based antifreeze, meeting FIAT 9.55523 specification or equivalent. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4, depending on ABS system requirements. Always use fresh, sealed fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 gear oil. Manual will specify exact type and capacity.
Known Issues
Common Issues Petrol:
Ignition coil failure, minor oil leaks, exhaust system corrosion, occasional electrical gremlins.
Common Issues Diesel:
Turbocharger issues on higher mileage units, EGR valve clogging, injector problems (especially with poor fuel quality), glow plug failure, potential for timing belt failure if not maintained.
Suspension Wear:
Worn front suspension bushings and ball joints, especially in models used for commercial purposes or on rough roads.
Sliding Door Mechanisms:
Sticking or difficult-to-operate sliding door runners and latches can occur due to dirt ingress or wear.
📚 Vehicle History
Brand Heritage
Fiat Commercial Vehicle Legacy:
FIAT has a long history of producing light commercial vehicles and utility vehicles, dating back to the Fiorino.
Model Evolution
First Generation Launch:
The first generation FIAT Doblo was launched in 2000, designed as a practical and versatile compact MPV and light commercial van.
Facelift:
A minor facelift occurred in 2005, introducing updated styling and some mechanical improvements.
Production
Manufacturing Locations:
Primarily produced at FIAT's Tofas plant in Turkey.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The FIAT Doblo Cargo was awarded 'International Van of the Year' in 2006.