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Aprilia RS125 RS125 2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2000 Codes Model Code: RP 👋 Introduction Market Position Market Segment: Lightweight, performance-oriented sport motorcycle Target Audience: Enthusiast riders, aspiring racers, and owners seeking in-depth maintenance knowledge. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though some of these models may be later iterations) Key Features Vehicle Strengths: Agile handling, strong performance for its class, sporty aesthetics, capable track day machine. Manual Value Proposition: Provides the technical expertise needed to maintain and repair the Aprilia RS125 to factory standards, extending its lifespan and preserving performance. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Chassis, Electrical System, Fuel System, Cooling System, Braking System, Suspension, Bodywork, Troubleshooting, Maintenance Schedules, Technical Data Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF, though not explicitly stated, this is standard for workshop manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown and assembly of engine components, piston, rings, cylinder, crankshaft, connecting rod, bearings, valve timing, compression checks. Fuel System: Carburetor (Dell'Orto PHBH 28) adjustment, cleaning, jetting, fuel pump, fuel lines, fuel tank. Cooling System: Radiator, coolant flow, water pump, thermostat, hoses, bleed procedures. Ignition System: CDI unit, ignition coil, spark plug specifications, timing adjustments, stator and rotor inspection. Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear selection mechanism, chain and sprocket wear checks and replacement. Chassis Frame: Frame inspection, steering head bearing adjustment and replacement, swingarm maintenance. Suspension Front: Front fork disassembly, seal replacement, oil level and viscosity specifications, spring preload adjustment. Suspension Rear: Monoshock absorber inspection, linkage lubrication, spring and damping adjustments. Braking System: Hydraulic brake system bleeding, pad inspection and replacement, caliper service, master cylinder maintenance, disc inspection. Electrical System: Wiring diagrams, lighting system, battery maintenance, starter motor, charging system (alternator), fuses, horn, indicators. Bodywork Fairings: Fairing removal and installation, seat, fuel tank, fenders. Procedures Included Preventive Maintenance: Oil change intervals, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake fluid flush, coolant checks. Troubleshooting: Diagnostic procedures for common running issues, electrical faults, starting problems, and performance degradation. Engine Rebuild: Comprehensive step-by-step instructions for engine overhauls, including torque specifications for critical fasteners. Suspension Service: Detailed fork and shock absorber servicing, including fluid types and quantities. Carburetor Tuning: Step-by-step guidance on adjusting and rebuilding the carburetor for optimal performance. Electrical Diagnostics: Guidance on using multimeters, checking continuity, and diagnosing electrical faults using wiring diagrams. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and chassis rebuilds. Suitable for both amateur mechanics and professional workshops. 📊 Manual Specifications File Format File Format: PDF (Assumed, industry standard for digital manuals) Print Quality Print Quality: High resolution for clear diagrams and text (assumed for digital manual) Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: 124.8 cc (125cc class) Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: 8.6:1 (typical, may vary slightly) Power Delivery: Rotary valve induction, expansion chamber exhaust system for optimized two-stroke powerband. Performance Horsepower: Approx. 30-34 HP (varies by market regulations and tuning) Torque: Approx. 20-22 Nm Fuel System Carburetor Model: Dell'Orto PHBH 28 AS Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Oil Mixing: Automatic oil injection system (separate oil reservoir). 🔧 Transmission Standard Gearbox Type: 6-speed sequential constant mesh Clutch Type: Wet multi-plate, cable-actuated Features Gear Ratios: Specific ratios detailed within the manual, crucial for performance tuning. Final Drive: Chain drive, 12/42 sprockets (typical, may vary). 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm Height: Approx. 1110 mm Wheelbase: Approx. 1345 mm Weights Dry Weight: Approx. 131 kg Gross Vehicle Weight Rating: Approx. 290 kg Fuel Tank Capacity: 7.5 Liters (including 1.5 Liter reserve) 🛡️ Safety Features Ratings Safety Standards: Meets relevant European motorcycle safety standards of its era. Active Features Braking System Type: Front: Disc brake, Rear: Disc brake. Hydraulic actuation. Tire Size Front: 110/70-17 Tire Size Rear: 150/60-17 Passive Features Lighting: Halogen headlight, LED tail light (typical). Frame Design: Aluminum alloy twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Dashboard: Analog tachometer, speedometer, odometer, trip meter, coolant temperature warning light, oil level warning light. Driver Assistance ABS: Not typically equipped on the 2000 model year. Connectivity Connectivity Features: None (basic mechanical motorcycle). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or annually. Manual specifies detailed procedure. Spark Plug Replacement: Every 5,000 km. Manual provides specific gap and type. Air Filter Cleaning: Every 3,000 km. Manual details cleaning and re-oiling procedure. Chain Maintenance: Lubricate every 500 km, adjust tension as needed. Manual provides correct tension specification. Fluid Specifications Engine Oil: API TC, JASO FD certified two-stroke engine oil (for oil injection). Coolant: Mixture of 50% ethylene glycol-based...
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Aprilia RS125 RS125 2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2000
Codes
Model Code:
RP
👋 Introduction
Market Position
Market Segment:
Lightweight, performance-oriented sport motorcycle
Target Audience:
Enthusiast riders, aspiring racers, and owners seeking in-depth maintenance knowledge.
Competitive Analysis
Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though some of these models may be later iterations)
Key Features
Vehicle Strengths:
Agile handling, strong performance for its class, sporty aesthetics, capable track day machine.
Manual Value Proposition:
Provides the technical expertise needed to maintain and repair the Aprilia RS125 to factory standards, extending its lifespan and preserving performance.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Chassis, Electrical System, Fuel System, Cooling System, Braking System, Suspension, Bodywork, Troubleshooting, Maintenance Schedules, Technical Data
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, though not explicitly stated, this is standard for workshop manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown and assembly of engine components, piston, rings, cylinder, crankshaft, connecting rod, bearings, valve timing, compression checks.
Fuel System:
Carburetor (Dell'Orto PHBH 28) adjustment, cleaning, jetting, fuel pump, fuel lines, fuel tank.
Cooling System:
Radiator, coolant flow, water pump, thermostat, hoses, bleed procedures.
Ignition System:
CDI unit, ignition coil, spark plug specifications, timing adjustments, stator and rotor inspection.
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, gear selection mechanism, chain and sprocket wear checks and replacement.
Chassis Frame:
Frame inspection, steering head bearing adjustment and replacement, swingarm maintenance.
Suspension Front:
Front fork disassembly, seal replacement, oil level and viscosity specifications, spring preload adjustment.
Suspension Rear:
Monoshock absorber inspection, linkage lubrication, spring and damping adjustments.
Braking System:
Hydraulic brake system bleeding, pad inspection and replacement, caliper service, master cylinder maintenance, disc inspection.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, starter motor, charging system (alternator), fuses, horn, indicators.
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank, fenders.
Procedures Included
Preventive Maintenance:
Oil change intervals, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake fluid flush, coolant checks.
Troubleshooting:
Diagnostic procedures for common running issues, electrical faults, starting problems, and performance degradation.
Engine Rebuild:
Comprehensive step-by-step instructions for engine overhauls, including torque specifications for critical fasteners.
Suspension Service:
Detailed fork and shock absorber servicing, including fluid types and quantities.
Carburetor Tuning:
Step-by-step guidance on adjusting and rebuilding the carburetor for optimal performance.
Electrical Diagnostics:
Guidance on using multimeters, checking continuity, and diagnosing electrical faults using wiring diagrams.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and chassis rebuilds. Suitable for both amateur mechanics and professional workshops.
📊 Manual Specifications
File Format
File Format:
PDF (Assumed, industry standard for digital manuals)
Print Quality
Print Quality:
High resolution for clear diagrams and text (assumed for digital manual)
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Displacement:
124.8 cc (125cc class)
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
8.6:1 (typical, may vary slightly)
Power Delivery:
Rotary valve induction, expansion chamber exhaust system for optimized two-stroke powerband.
Performance
Horsepower:
Approx. 30-34 HP (varies by market regulations and tuning)
Torque:
Approx. 20-22 Nm
Fuel System
Carburetor Model:
Dell'Orto PHBH 28 AS
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Oil Mixing:
Automatic oil injection system (separate oil reservoir).
🔧 Transmission
Standard
Gearbox Type:
6-speed sequential constant mesh
Clutch Type:
Wet multi-plate, cable-actuated
Features
Gear Ratios:
Specific ratios detailed within the manual, crucial for performance tuning.
Final Drive:
Chain drive, 12/42 sprockets (typical, may vary).
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1110 mm
Wheelbase:
Approx. 1345 mm
Weights
Dry Weight:
Approx. 131 kg
Gross Vehicle Weight Rating:
Approx. 290 kg
Fuel Tank Capacity:
7.5 Liters (including 1.5 Liter reserve)
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European motorcycle safety standards of its era.
Active Features
Braking System Type:
Front: Disc brake, Rear: Disc brake. Hydraulic actuation.
Tire Size Front:
110/70-17
Tire Size Rear:
150/60-17
Passive Features
Lighting:
Halogen headlight, LED tail light (typical).
Frame Design:
Aluminum alloy twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, speedometer, odometer, trip meter, coolant temperature warning light, oil level warning light.
Driver Assistance
ABS:
Not typically equipped on the 2000 model year.
Connectivity
Connectivity Features:
None (basic mechanical motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or annually. Manual specifies detailed procedure.
Spark Plug Replacement:
Every 5,000 km. Manual provides specific gap and type.
Air Filter Cleaning:
Every 3,000 km. Manual details cleaning and re-oiling procedure.
Chain Maintenance:
Lubricate every 500 km, adjust tension as needed. Manual provides correct tension specification.
Fluid Specifications
Engine Oil:
API TC, JASO FD certified two-stroke engine oil (for oil injection).
Coolant:
Mixture of 50% ethylene glycol-based antifreeze and 50% distilled water.
Brake Fluid:
DOT 4.
Fork Oil:
Specific viscosity and volume detailed in manual (e.g., SAE 5W).
Known Issues
Common Wear Items:
Piston rings, spark plugs, exhaust valve (power valve), clutch plates, wheel bearings, chain and sprockets.
Performance Degradation:
Can occur due to worn exhaust power valve, incorrect jetting, or carbon buildup.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, particularly in smaller displacement classes.
Model Evolution
Rs Series Heritage:
The RS125 has a long lineage, evolving from earlier models like the AF1. It became renowned for its performance and track-day capability, often considered a benchmark in the 125cc sportbike category.
Production
Production Period:
The RS125 was in production for many years, with significant updates over time. The 2000 model represents a specific iteration within this history.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Racing Success:
The RS125 platform has a significant history in various motorsport competitions, including world championships in the 125cc Grand Prix class.
Ratings
Class Benchmark:
Widely regarded as one of the best-performing and best-handling 125cc sportbikes of its era, inspiring many later models.
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