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2000 Daihatsu Terios (1st gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2000 Generation Generation: 1st Generation (J100 Series) Codes Chassis Code: J100 👋 Introduction Market Position Market Position: The Daihatsu Terios (1st gen) was positioned as a compact, affordable, and capable mini SUV or crossover, often appealing to budget-conscious buyers seeking versatility and a higher driving position. Competitive Analysis Competitive Analysis: Competed against other compact SUVs and crossovers of its era, such as the Suzuki Vitara, Mitsubishi Pajero Mini, and early models of the Honda CR-V and Toyota RAV4, though typically at a lower price point. Key Features Key Features: Compact dimensions, available four-wheel drive, utilitarian interior, fuel efficiency, and a distinctive boxy styling. 📋 Manual Details Coverage Areas Coverage Areas: All models, all repairs A-Z, vehicle specific Page Count Page Count: Detailed page count not specified, but described as comprehensive. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely digital format (PDF) based on common sales practices for such manuals. 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical and electrical systems, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), drivetrain, suspension, steering, brakes (hydraulic and parking), body electrical, climate control, body and chassis, interior trim, and diagnostics. Procedures Included Procedures Included: Routine maintenance, scheduled servicing, step-by-step repair procedures, troubleshooting guides, diagnostic procedures, component removal and installation, torque specifications, wiring diagrams, component testing, and specifications for all major systems. Technical Depth Technical Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete overhauls. Equivalent to factory technician level. 📊 Manual Specifications File Format File Format: Assumed PDF, optimized for searchability and printing. Print Quality Print Quality: High-resolution scans/digital originals ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (digital format) Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Primary Engine: 1.3L (1298cc) naturally aspirated inline-4, SOHC Engine Codes Engine Codes: Commonly HC-EJ Performance Horsepower: Approximately 85-87 hp @ 6000 rpm Torque: Approximately 110-113 Nm (81-83 lb-ft) @ 3500-4000 rpm Fuel System Fuel System: Multi-point Fuel Injection (MPI) Bore Stroke Bore Stroke: 72.0 mm x 75.5 mm Compression Ratio Compression Ratio: 9.5:1 Cooling System Cooling System: Pressurized liquid cooling system with thermostat and fan. Ignition System Ignition System: Electronic ignition, distributorless (DIS) or with distributor depending on market/specific variant. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 4-speed automatic transmission Features Drivetrain Options: Rear-wheel drive (RWD) or selectable four-wheel drive (4WD). Fluid Specifications Manual Transmission Fluid Spec: GL-4 SAE 75W-90 or similar specification (refer to specific manual for exact OEM part number/viscosity). Automatic Transmission Fluid Spec: Dexron III or equivalent automatic transmission fluid (ATF) (refer to specific manual for exact OEM part number). 📐 Dimensions Exterior Length: Approx. 3,715 mm (146.3 in) Width: Approx. 1,600 mm (63.0 in) Height: Approx. 1,670 mm (65.7 in) Wheelbase Wheelbase: Approx. 2,405 mm (94.7 in) Ground Clearance Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight: Approx. 1050-1150 kg (2315-2535 lbs), varies by trim and drivetrain. Cargo Cargo Volume: Variable, with folding rear seats for increased space. Specific cubic footage not readily available but designed for utility. Towing Towing Capacity: Towing capacity not a primary design feature for this vehicle class; generally not recommended for heavy towing. Consult manual for any specified limits. 🛡️ Safety Features Ratings Crash Test Ratings: Specific official crash test ratings (e.g., NHTSA, Euro NCAP) for the 2000 model year are not widely publicized or may vary by region. Early SUVs of this era generally had less stringent safety standards than modern vehicles. Active Features Active Safety Features: Anti-lock Braking System (ABS) may be available on higher trim levels or as an option. Four-wheel drive enhances traction. Passive Features Passive Safety Features: Seat belts (front pre-tensioners likely), possibly front airbags (driver and passenger, dependent on market/trim). Child Safety Child Seat Anchors: ISOFIX or LATCH child seat anchor points are likely present in the rear seats, dependent on market regulations and trim level. 💡 Technology Features Infotainment Infotainment System: Basic factory-installed radio/cassette player or CD player. Limited advanced infotainment features typical for the era. Driver Assistance Driver Assistance Features: Very limited. Primarily focused on core driving dynamics rather than electronic driver aids. Connectivity Connectivity Options: Typically basic auxiliary inputs if equipped with a CD player. No Bluetooth or USB connectivity from the factory. Lighting Headlight Type: Halogen headlights. Bulb types will be specified in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific driving conditions. Air Filter Replacement: Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment. Spark Plug Replacement: Recommended at 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (standard vs. platinum/iridium). Timing Belt Replacement: Crucial: The HC-EJ engine...
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2000 Daihatsu Terios (1st gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Year:
2000
Generation
Generation:
1st Generation (J100 Series)
Codes
Chassis Code:
J100
👋 Introduction
Market Position
Market Position:
The Daihatsu Terios (1st gen) was positioned as a compact, affordable, and capable mini SUV or crossover, often appealing to budget-conscious buyers seeking versatility and a higher driving position.
Competitive Analysis
Competitive Analysis:
Competed against other compact SUVs and crossovers of its era, such as the Suzuki Vitara, Mitsubishi Pajero Mini, and early models of the Honda CR-V and Toyota RAV4, though typically at a lower price point.
Key Features
Key Features:
Compact dimensions, available four-wheel drive, utilitarian interior, fuel efficiency, and a distinctive boxy styling.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models, all repairs A-Z, vehicle specific
Page Count
Page Count:
Detailed page count not specified, but described as comprehensive.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely digital format (PDF) based on common sales practices for such manuals.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical and electrical systems, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), drivetrain, suspension, steering, brakes (hydraulic and parking), body electrical, climate control, body and chassis, interior trim, and diagnostics.
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, step-by-step repair procedures, troubleshooting guides, diagnostic procedures, component removal and installation, torque specifications, wiring diagrams, component testing, and specifications for all major systems.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete overhauls. Equivalent to factory technician level.
📊 Manual Specifications
File Format
File Format:
Assumed PDF, optimized for searchability and printing.
Print Quality
Print Quality:
High-resolution scans/digital originals ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (digital format)
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.3L (1298cc) naturally aspirated inline-4, SOHC
Engine Codes
Engine Codes:
Commonly HC-EJ
Performance
Horsepower:
Approximately 85-87 hp @ 6000 rpm
Torque:
Approximately 110-113 Nm (81-83 lb-ft) @ 3500-4000 rpm
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Bore Stroke
Bore Stroke:
72.0 mm x 75.5 mm
Compression Ratio
Compression Ratio:
9.5:1
Cooling System
Cooling System:
Pressurized liquid cooling system with thermostat and fan.
Ignition System
Ignition System:
Electronic ignition, distributorless (DIS) or with distributor depending on market/specific variant.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission
Features
Drivetrain Options:
Rear-wheel drive (RWD) or selectable four-wheel drive (4WD).
Fluid Specifications
Manual Transmission Fluid Spec:
GL-4 SAE 75W-90 or similar specification (refer to specific manual for exact OEM part number/viscosity).
Automatic Transmission Fluid Spec:
Dexron III or equivalent automatic transmission fluid (ATF) (refer to specific manual for exact OEM part number).
📐 Dimensions
Exterior
Length:
Approx. 3,715 mm (146.3 in)
Width:
Approx. 1,600 mm (63.0 in)
Height:
Approx. 1,670 mm (65.7 in)
Wheelbase
Wheelbase:
Approx. 2,405 mm (94.7 in)
Ground Clearance
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Curb Weight:
Approx. 1050-1150 kg (2315-2535 lbs), varies by trim and drivetrain.
Cargo
Cargo Volume:
Variable, with folding rear seats for increased space. Specific cubic footage not readily available but designed for utility.
Towing
Towing Capacity:
Towing capacity not a primary design feature for this vehicle class; generally not recommended for heavy towing. Consult manual for any specified limits.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific official crash test ratings (e.g., NHTSA, Euro NCAP) for the 2000 model year are not widely publicized or may vary by region. Early SUVs of this era generally had less stringent safety standards than modern vehicles.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) may be available on higher trim levels or as an option. Four-wheel drive enhances traction.
Passive Features
Passive Safety Features:
Seat belts (front pre-tensioners likely), possibly front airbags (driver and passenger, dependent on market/trim).
Child Safety
Child Seat Anchors:
ISOFIX or LATCH child seat anchor points are likely present in the rear seats, dependent on market regulations and trim level.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed radio/cassette player or CD player. Limited advanced infotainment features typical for the era.
Driver Assistance
Driver Assistance Features:
Very limited. Primarily focused on core driving dynamics rather than electronic driver aids.
Connectivity
Connectivity Options:
Typically basic auxiliary inputs if equipped with a CD player. No Bluetooth or USB connectivity from the factory.
Lighting
Headlight Type:
Halogen headlights. Bulb types will be specified in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific driving conditions.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Recommended at 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (standard vs. platinum/iridium).
Timing Belt Replacement:
Crucial: The HC-EJ engine uses a timing belt. Replacement recommended every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Belt failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SG/SH or higher, Viscosity SAE 10W-30 is common for this engine. Check manual for precise recommendations based on climate.
Coolant Spec:
Ethylene glycol based antifreeze. Use a 50/50 mix of coolant and distilled water. Refer to manual for specific OEM coolant color/type.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid.
Power Steering Fluid Spec:
Dexron II/III ATF or specific power steering fluid. Consult manual.
Known Issues
Known Issues:
Common issues can include minor oil leaks (valve cover gaskets, oil pan gaskets), exhaust system rust, potential for wheel bearing noise, and occasional transmission synchromesh wear in manual transmissions with high mileage. Timing belt maintenance is critical to prevent engine failure.
Tire Size
Tire Size:
Commonly 205/70R15 or similar, dependent on trim and alloy wheel fitment.
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 (5 lug, 114.3mm bolt circle diameter)
Battery Spec
Battery Spec:
Group size 35 or similar compact vehicle battery. Check CCA rating appropriate for climate.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, particularly known for its Kei cars and compact SUVs.
Model Evolution
Model Evolution:
The 1st generation Terios (J100 series) was introduced in 1997 and represented Daihatsu's entry into the compact SUV market. It was designed to be a practical and affordable alternative to larger SUVs.
Production
Production Years:
1st Generation: 1997-2006
Manufacturing Locations:
Primarily Japan (Daihatsu Motor Co., Ltd.), with potential assembly in other countries under license or joint ventures.
Sales Figures
Sales Figures:
Specific global sales figures for the 2000 model year are not readily available but it was a significant model for Daihatsu in markets where it was sold.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific major awards for the 2000 model year are not widely documented, the Terios was recognized for its affordability and practicality within its segment. Daihatsu as a brand is known for reliability in smaller vehicle classes.
Ratings
Consumer Ratings:
Consumer satisfaction tends to be positive for Daihatsu vehicles, focusing on low running costs and durability, though sometimes overshadowed by less refined ride quality or interior appointments compared to larger competitors.
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