Daihatsu YRV M200 2000 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: YRV Generation Code: M200 Model Year: 2000 👋 Introduction Market Position Target Audience: Daihatsu YRV M200 owners and independent mechanics seeking authentic factory repair information. Competitive Analysis Authenticity: Official factory manual, distinct from third-party or Haynes-style manuals, ensuring accuracy and completeness. Key Features Value Proposition: Enables DIY servicing, saving significant labor costs, and provides the knowledge base of factory technicians. Usability: Designed for ease of use with clear, step-by-step instructions, detailed illustrations, and a structured table of contents. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Page Count Estimated Pages: Hundreds (Exact number not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical: Electrical System, Wiring Diagram Comfort And Interior: Heater/Air Conditioner, Restraint System, Interior General: General Maintenance, Periodic Lubrication, Troubleshooting Procedures Included Maintenance: General maintenance, periodic lubrication, fluid checks and changes Repair: Step-by-step repair procedures for all covered systems, including engine rebuilds, transmission overhauls, brake component replacement, suspension work, and electrical diagnostics. Troubleshooting: Advanced troubleshooting guides for diagnosing and correcting common and complex problems across all vehicle systems. Diagnostics: Diagnostic procedures for engine control systems, electrical faults, and other operational issues. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete rebuilds, intended for factory-trained technicians and knowledgeable owners. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Printable without restriction, allowing for full document or selective page printing. Binding Type Binding: Not applicable (Digital Download PDF) Paper Type Paper Quality: Not applicable (Digital Download PDF) Searchability Text Search: Searchable PDF for quick information retrieval. Delivery Delivery Method: Instant download via a link provided upon payment completion. Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder (Specific engine code not provided in product info, but common for M200 YRV models are K3-VE or J18 series) Performance Displacement: Likely 1.0L (EJ-DE) or 1.3L (K3-VE) or 1.8L (J18) variants for the M200 chassis. Horsepower Range: Expected range of 65-90 HP for 1.0L/1.3L, and potentially higher for 1.8L if equipped. Torque Range: Dependent on engine variant, typical for its class. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) common for this era. Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Likely 4-speed Automatic or 5-speed Manual, depending on market and specific model. Optional Optional Transmission: Availability of CVT (Continuously Variable Transmission) for some models/markets. Features Drive Type: Front-Wheel Drive (FWD) standard, with potential for Four-Wheel Drive (4WD) variants. Fluid Specifications Automatic Transmission Fluid Type: Refer to manual for specific ATF type (e.g., Dexron-III or equivalent). Manual Transmission Fluid Type: Refer to manual for specific MTF type (e.g., GL-4 SAE 75W-90). 📐 Dimensions Exterior Body Style: Compact Hatchback / Mini MPV Wheelbase: Typically around 2300-2360 mm. Length: Typically around 3700-3800 mm. Width: Typically around 1600-1650 mm. Height: Typically around 1550-1650 mm. Weights Curb Weight: Approximately 950-1100 kg, depending on configuration. Gross Vehicle Weight Rating: Refer to manual for specific GVWR. 🛡️ Safety Features Ratings Crash Test Ratings: Variable by market and testing agency; refer to specific regional safety databases for detailed ratings. Active Features Braking System: Front disc brakes, rear drum brakes common; ABS and EBD optional or standard on higher trims/markets. Passive Features Airbags: Driver and passenger airbags standard on most models/markets; side airbags less common for this generation. Seat Belts: 3-point seat belts with pretensioners. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player, depending on trim and options. Likely aftermarket head units are common upgrades. Driver Assistance ABS: Available as an option on certain models. Traction Control: Less common for this generation, likely not a standard feature. Connectivity Auxiliary Input: Unlikely to be standard; aftermarket solutions would be required. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual). Spark Plug Replacement: Refer to manual, often around 40,000-100,000 km depending on spark plug type (e.g., iridium). Timing Belt Replacement: If equipped with a timing belt, typically around 90,000-120,000 km or 5-7 years. (Many Daihatsu engines of this era used timing chains). Fluid Specifications Engine Oil Type: Likely 5W-30 or 10W-30 API SJ or higher (refer to manual for precise specifications). Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. (Refer to manual for specific type and color). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Power Steering Fluid Type: Refer to manual; may use ATF or a dedicated power steering fluid. Known Issues Common Wear Items: Suspension components (bushings,...
General Maintenance, Periodic Lubrication, Troubleshooting
Procedures Included
Maintenance:
General maintenance, periodic lubrication, fluid checks and changes
Repair:
Step-by-step repair procedures for all covered systems, including engine rebuilds, transmission overhauls, brake component replacement, suspension work, and electrical diagnostics.
Troubleshooting:
Advanced troubleshooting guides for diagnosing and correcting common and complex problems across all vehicle systems.
Diagnostics:
Diagnostic procedures for engine control systems, electrical faults, and other operational issues.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete rebuilds, intended for factory-trained technicians and knowledgeable owners.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Printable without restriction, allowing for full document or selective page printing.
Binding Type
Binding:
Not applicable (Digital Download PDF)
Paper Type
Paper Quality:
Not applicable (Digital Download PDF)
Searchability
Text Search:
Searchable PDF for quick information retrieval.
Delivery
Delivery Method:
Instant download via a link provided upon payment completion.
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder (Specific engine code not provided in product info, but common for M200 YRV models are K3-VE or J18 series)
Performance
Displacement:
Likely 1.0L (EJ-DE) or 1.3L (K3-VE) or 1.8L (J18) variants for the M200 chassis.
Horsepower Range:
Expected range of 65-90 HP for 1.0L/1.3L, and potentially higher for 1.8L if equipped.
Torque Range:
Dependent on engine variant, typical for its class.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) common for this era.
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Likely 4-speed Automatic or 5-speed Manual, depending on market and specific model.
Optional
Optional Transmission:
Availability of CVT (Continuously Variable Transmission) for some models/markets.
Features
Drive Type:
Front-Wheel Drive (FWD) standard, with potential for Four-Wheel Drive (4WD) variants.
Fluid Specifications
Automatic Transmission Fluid Type:
Refer to manual for specific ATF type (e.g., Dexron-III or equivalent).
Manual Transmission Fluid Type:
Refer to manual for specific MTF type (e.g., GL-4 SAE 75W-90).
📐 Dimensions
Exterior
Body Style:
Compact Hatchback / Mini MPV
Wheelbase:
Typically around 2300-2360 mm.
Length:
Typically around 3700-3800 mm.
Width:
Typically around 1600-1650 mm.
Height:
Typically around 1550-1650 mm.
Weights
Curb Weight:
Approximately 950-1100 kg, depending on configuration.
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Variable by market and testing agency; refer to specific regional safety databases for detailed ratings.
Active Features
Braking System:
Front disc brakes, rear drum brakes common; ABS and EBD optional or standard on higher trims/markets.
Passive Features
Airbags:
Driver and passenger airbags standard on most models/markets; side airbags less common for this generation.
Seat Belts:
3-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, depending on trim and options. Likely aftermarket head units are common upgrades.
Driver Assistance
ABS:
Available as an option on certain models.
Traction Control:
Less common for this generation, likely not a standard feature.
Connectivity
Auxiliary Input:
Unlikely to be standard; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual).
Spark Plug Replacement:
Refer to manual, often around 40,000-100,000 km depending on spark plug type (e.g., iridium).
Timing Belt Replacement:
If equipped with a timing belt, typically around 90,000-120,000 km or 5-7 years. (Many Daihatsu engines of this era used timing chains).
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 10W-30 API SJ or higher (refer to manual for precise specifications).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. (Refer to manual for specific type and color).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual; may use ATF or a dedicated power steering fluid.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brakes, exhaust system, potential for oil leaks from valve cover gaskets or oil pan seals.
Electrical Quirks:
As with many vehicles of this age, electrical connectors and grounds can be sources of intermittent issues.
Engine Performance:
Carbon buildup in intake systems, especially if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for its compact and economical vehicles.
Model Evolution
Market Segment:
Subcompact hatchback/MPV, positioned as a practical and affordable city car.
Production
Production Years:
The YRV (M200) was produced from 1999 to 2005.
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally recognized for reliability and fuel efficiency in its class, though sales figures varied by region.